Manual treadmill and methods of operating the same

ABSTRACT

A manually operated treadmill and methods of using the same are provided. The treadmill includes a treadmill frame having a front end and a rear end opposite the front end, a front shaft rotatably coupled to the treadmill frame at the front end, a rear shaft rotatably coupled to the treadmill frame at the rear end, and a running belt including a curved running surface upon which a user of the treadmill may run. The running belt is disposed about the front and rear shafts such that force generated by the user causes rotation of the front shaft and the rear shaft and also causes the running surface of the running belt to move from the front shaft toward the rear shaft. The treadmill is configured to control the speed of the running belt to facilitate the maintenance of the contour of the curved running surface.

CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

This application is a continuation-in-part of prior internationalApplication No. PCT/US10/27543, filed Mar. 16, 2010, which claimspriority to U.S. Provisional Application Ser. No. 61/161,027, filed Mar.17, 2009, which are incorporated herein by reference in theirentireties.

BACKGROUND

The present invention relates generally to the field of treadmills. Morespecifically, the present invention relates to manual treadmills.Treadmills enable a person to walk, jog, or run for a relatively longdistance in a limited space. It should be noted that throughout thisdocument, the term “run” and variations thereof (e.g., running, etc.) inany context is intended to include all substantially linear locomotionby a person. Examples of this linear locomotion include, but are notlimited to, jogging, walking, skipping, scampering, sprinting, dashing,hopping, galloping, etc.

A person running generates force to propel themselves in a desireddirection. To simplify this discussion, the desired direction will bedesignated as the forward direction. As the person's feet contact theground (or other surface), their muscles contract and extend to apply aforce to the ground that is directed generally rearward (i.e., has avector direction substantially opposite the direction they desire tomove). Keeping with Newton's third law of motion, the ground resiststhis rearwardly directed force from the person, resulting in the personmoving forward relative to the ground at a speed related to the forcethey are creating.

To counteract the force created by the treadmill user so that the userstays in a relatively static fore and aft position on the treadmill,most treadmills utilize a belt that is driven by a motor. The motoroperatively applies a rotational force to the belt, causing that portionof the belt on which the user is standing to move generally rearward.This force must be sufficient to overcome all sources of friction, suchas the friction between the belt and other treadmill components incontact therewith and kinetic friction, to ultimately rotate the belt ata desired speed. The desired net effect is that, when the user ispositioned on a running surface of the belt, the forwardly directedvelocity achieved by the user is substantially negated or balanced bythe rearwardly directed velocity of the belt. Stated differently, thebelt moves at substantially the same speed as the user, but in theopposite direction. In this way, the user remains at substantially thesame relative position along the treadmill while running. It should benoted that the belts of conventional, motor-driven treadmills mustovercome multiple, significant sources of friction because of thepresence of the motor and configurations of the treadmills themselves.

Similar to a treadmill powered by a motor, a manual treadmill must alsoincorporate some system or means to absorb or counteract the forwardvelocity generated by a user so that the user may generally maintain asubstantially static position on the running surface of the treadmill.The counteracting force driving the belt of a manual treadmill isdesirably sufficient to move the belt at substantially the same speed asthe user so that the user stays in roughly the same static position onthe running surface. Unlike motor-driven treadmills, however, this forceis not generated by a motor.

SUMMARY

One embodiment of the disclosure relates to a manually operatedtreadmill comprising a treadmill frame having a front end and a rear endopposite the front end, a front shaft rotatably coupled to the treadmillframe at the front end, a rear shaft rotatably coupled to the treadmillframe at the rear end, and a running belt including a curved runningsurface upon which a user of the treadmill may run. The running belt isdisposed about the front and rear shafts such that force generated bythe user causes rotation of the front shaft and the rear shaft and alsocauses the running surface of the running belt to move from the frontshaft toward the rear shaft. The treadmill is configured to control thespeed of the running belt to facilitate the maintenance of the contourof the curved running surface.

Another embodiment of the disclosure relates to a manually operatedtreadmill comprising a treadmill frame, a front support member rotatablycoupled to the treadmill frame, a rear support member rotatably coupledto the treadmill frame, a running belt including a curved runningsurface upon which a user of the treadmill may run, wherein the runningbelt is supported by the front support member and the rear supportmember, and a synchronizing system configured to cause the front supportmember and the rear support member to rotate at substantially the samespeeds. The force generated by the user causes rotation of the frontsupport member and the rear support member and also causes the runningbelt to rotate relative to the treadmill frame.

Another embodiment of the disclosure relates to a manually operatedtreadmill comprising a treadmill frame, a front shaft rotatably coupledto the treadmill frame, a rear shaft rotatably coupled to the treadmillframe, a running belt including a contoured running surface upon which auser of the treadmill may run, wherein the running belt is disposedabout the front and rear shafts such that force generated by the usercauses rotation of the front shaft and the rear shaft and also causesthe running belt to rotate about the front shaft and the rear shaftwithout the rotation of the running belt being generated by a motor, anda one-way bearing assembly configured to prevent rotation of the runningsurface of the running belt in one direction.

Another embodiment of the disclosure relates to manually operatedtreadmill comprising a treadmill frame, a running belt including arunning surface upon which a user of the treadmill may run, a frontsupport member rotatably coupled to the treadmill frame, the frontsupport member comprising the forwardmost support for the running belt,a rear support member rotatably coupled to the treadmill frame, the rearsupport member comprising the rearwardmost support for the running belt.The running surface comprises at least in part a complex curve locatedintermediate the front support member and the rear support member andincorporating a minimum of two geometric configurations.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an exemplary embodiment of a manualtreadmill having a non-planar running surface.

FIG. 2 is a left-hand partially exploded perspective view of a portionof the manual treadmill according to the exemplary embodiment shown inFIG. 1.

FIG. 3 is a right-hand partially exploded perspective view of a portionof the manual treadmill according to the exemplary embodiment shown inFIG. 1.

FIG. 4 is a perspective view of the right-hand side of the manualtreadmill of FIG. 1 with a portion of the rear of the treadmill cut-awayto show a portion of the arrangement of elements.

FIG. 5 is a cross-sectional view of a portion of the manual treadmilltaken along line 5-5 of FIG. 1.

FIG. 6 is an exploded view of a portion of the manual treadmill of FIG.1 having the side panels and handrail removed.

FIG. 7 a is a side schematic view of the profile of the running surfaceof the manual treadmill according to an exemplary embodiment.

FIGS. 7 b-7 j are sides schematic views of alternative profiles of therunning surfaces of manual treadmills according to alternative exemplaryembodiments.

FIG. 8 is a partially exploded, perspective view of a bearing rail forthe manual treadmill according to the exemplary embodiment shown in FIG.1.

FIG. 9 is a side elevation view of the bearing rail of FIG. 6.

FIG. 10 is a top elevation view of a front shaft assembly for the manualtreadmill according to the exemplary embodiment shown in FIG. 1.

FIG. 11 is a top elevation view of a rear shaft assembly for the manualtreadmill according to the exemplary embodiment shown in FIG. 1.

FIG. 12 is a partial, cross-sectional view of the manual treadmill takenalong line 12-12 of FIG. 1.

FIG. 13 is an alternative exemplary embodiment of the partial,cross-sectional view of the manual treadmill similar to FIG. 12.

FIG. 14 is a perspective view of an alternative embodiment of asynchronizing system integrated into a manual treadmill.

FIG. 15 is a partial, cross-sectional view of a manual treadmillincluding an exemplary embodiment of a braking system taken along line15-15 of FIG. 4.

FIG. 16 is a partial, cross-sectional view of a manual treadmillincluding another exemplary embodiment of a braking system taken alongline 16-16 of FIG. 4.

FIG. 17 is a perspective side view of a portion of the manual treadmillaccording to the exemplary embodiment shown in FIG. 1 including aplurality of rollers used in place of bearing rails.

FIG. 18 is a side perspective view of a track system for use with theexemplary embodiment of a manual treadmill shown in FIG. 1 andconfigured to help induce and maintain a running belt in a desirednon-planar shape to define a running surface.

FIG. 19 is a detail view of the track system of FIG. 18 taken along line19-19.

FIG. 20 is a partial cross-sectional view of the track system of FIG. 18taken along line 20-20.

FIG. 21 is a detail view of the track system of FIG. 20 taken along line21-21.

FIG. 22 is a side perspective view of another exemplary embodiment of atrack system for use with the exemplary embodiment of a manual treadmillshown in FIG. 1 and configured to help induce and maintain a runningbelt in a desired non-planar shape to define a running surface.

FIG. 23 is a detail view of the track system of FIG. 22 taken along line23-23.

FIG. 24 is a partial cross-sectional view of the track system of FIG. 18taken along line 24-24.

FIG. 25 is a side perspective view of another exemplary embodiment of atrack system for use with the exemplary embodiment of a manual treadmillshown in FIG. 1 and configured to help induce and maintain a runningbelt in a desired non-planar shape to define a running surface.

FIG. 26 is a detail view of the track system of FIG. 25 taken along aline 26-26.

FIG. 27 is a partial cross-sectional view of the track system of FIG. 25taken along line 27-27.

FIG. 28 is a detail view of the track system of FIG. 27 taken along line28-28.

FIG. 29 is a partially exploded, right-hand perspective view of a tracksystem for use with the exemplary embodiment of a manual treadmill shownin FIG. 1 and configured to help induce and maintain a running belt in adesired non-planar shape to define a running surface.

FIG. 30 is a detail view of the track system of FIG. 29 taken along line30-30.

FIG. 31 is a side perspective view of another exemplary embodiment of atrack system for use with the exemplary embodiment of a manual treadmillshown in FIG. 1 and configured to help induce and maintain a runningbelt in a desired non-planar shape to define a running surface.

FIG. 32 is a detail view of the track system of FIG. 31 taken along aline 32-32.

FIG. 33 is a partial cross-sectional view of the track system of FIG. 31taken along a line 33-33.

FIG. 34 is a detail view of the track system of FIG. 32 taken along aline 34-34.

FIG. 35 is a perspective view of an exemplary embodiment of a manualtreadmill according to another embodiment having a substantially planarrunning surface.

FIG. 36 is a perspective view of a one-way bearing for the manualtreadmill according to the exemplary embodiment shown in FIG. 1.

FIG. 37 is a left-hand partially exploded perspective view of a portionof the manual treadmill according to the exemplary embodiment shown inFIG. 1 including an incline adjustment system.

FIG. 38 is a perspective view of a one-way bearing for the manualtreadmill shown in FIG. 1, according to another embodiment.

DETAILED DESCRIPTION

Referring to FIG. 1, a manual treadmill 10 generally comprises a base 12and a handrail 14 mounted to the base 12 as shown according to anexemplary embodiment. The base 12 includes a running belt 16 thatextends substantially longitudinally along a longitudinal axis 18. Thelongitudinal axis 18 extends generally between a front end 20 and a rearend 22 of the treadmill 10; more specifically, the longitudinal axis 18extends generally between the centerlines of a front shaft and a rearshaft, which will be discussed in more detail below.

A pair of side panels 24 and 26 (e.g., covers, shrouds, etc.) arepreferably provided on the right and left sides of the base 12 toeffectively shield the user from the components or moving parts of thetreadmill 10. The base 12 is supported by multiple support feet 28,which will be described in greater detail below. A rearwardly extendinghandle 30 is provided on the rear end of the base 12 and a pair ofwheels 32 are provided at the front of the base 12, however, the wheels32 are mounted so that they are generally not in contact with the groundwhen the treadmill is in an operating position. The user can easily moveand relocate the treadmill 10 by lifting the rear of the treadmill base12 a sufficient amount so that the multiple support feet 28 are nolonger in contact with the ground, instead the wheels 32 contact theground, thereby permitting the user to easily roll the entire treadmill10. It should be noted that the left and right-hand sides of thetreadmill and various components thereof are defined from theperspective of a forward-facing user standing on the running surface ofthe treadmill 10.

Referring to FIGS. 2-6, the base 12 is shown further including a frame40, a front shaft assembly 44 positioned near a front end 48 of theframe 40, and a rear shaft assembly 46 positioned near the rear end 50of frame 40, generally opposite the front end 48. Specifically, thefront shaft assembly 44 is coupled to the frame 40 at the front end 48,and the rear shaft assembly 46 is coupled to the frame 40 at the rearend 50 so that the frame supports these two shaft assemblies.

The frame 40 comprises longitudinally-extending, opposing side members,shown as a left-hand side member 52 and a right-hand side member 54, andone or more lateral or cross-members 56 extending between andstructurally connecting the side members 52 and 54 according to anexemplary embodiment. Each side member 52, 54 includes an inner surface58 and an outer surface 60. The inner surface 58 of the left-hand sidemember 52 is opposite to and faces the inner surface 58 of theright-hand side member 54. According to other exemplary embodiments, theframe may have substantially any configuration suitable for providingstructure and support for the manual treadmill.

Similar to most motor-driven treadmills, the front shaft assembly 44includes a pair of front running belt pulleys 62 interconnected with,and preferably directly mounted to, a shaft 64, and the rear shaftassembly 46 includes a pair of rear running belt pulleys 66interconnected with, and preferably directly mounted to, a shaft 68. Thefront and rear running belt pulleys 62, 66 are configured to facilitatemovement of the running belt 16. The running belt 16 is disposed aboutthe front and rear running belt pulleys 62, 66, which will be discussedin more detail below. As the front and rear running belt pulleys 62, 66are preferably fixed relative to shafts 64 and 68, respectively,rotation of the front and rear running belt pulleys 62, 66 causes theshafts 64, 68 to rotate in the same direction. The front and rearrunning belt pulleys 62, 66 are formed of a material sufficiently rigidand durable to maintain shape under load. Preferably, the material is ofa relatively light weight so as to reduce the inertia of the pulleys 62,66. The pulleys 62, 66 may be formed of any material having one or moreof these characteristics (e.g., metal, ceramic, composite, plastic,etc.). According to the exemplary embodiment shown, the front and rearrunning belt pulleys 62, 66 are formed of cast aluminum. According toanother embodiment, the front and rear running belt pulleys 62, 66 areformed of a glass-filled nylon, for example, Grivory® GV-5H Black 9915Nylon Copolymer available from EMS-GRIVORY of Sumter, S.C. 29151, whichmay save cost and reduce the weight of the pulleys 62, 66 relative tometal pulleys. To prevent a static charge due to operation of thetreadmill 10 from building on a pulley 62, 66 formed of electricallyinsulative materials (e.g., plastic, composite, etc.), an antistaticadditive, for example Antistat 10124 from Nexus Resin Group of Mystic,Conn. 06355, maybe may be blended with the GV-5H material.

As noted above, the manual treadmill disclosed herein includes a forcetranslation system that incorporates a variety of innovations totranslate the forward force created by the user into rotation of therunning belt and permit the user to maintain a substantially static foreand aft position on the running belt while running. One of the ways totranslate this force is to configure the running belt 16 to be moreresponsive to the force generated by the user. For example, byminimizing the friction between the running belt 16 and the otherrelevant components of the treadmill 10, more of the force the userapplies to the running belt 16 to propel themselves forward can beutilized to rotate the running belt 16.

Another way to counteract the user-generated force and convert ortranslate it into rotational motion of the running belt 16 is tointegrate a non-planar running surface, such as non-planar runningsurface 70. Depending on the configuration, non-planar running surfacescan provide a number of advantages. First, the shape of the non-planarrunning surface may be such that, when a user is on the running surface,the force of gravity acting upon the weight of the user's body helpsrotate the running belt. Second, the shapes may be such that it createsa physical barrier to restrict or prevent the user from propellingthemselves off the front end 20 of the treadmill 10 (e.g., actingessentially as a stop when the user positions their foot thereagainst,etc.). Third, the shapes of some of the non-planar running surfaces canbe such that it facilitates the movement of the running belt 16 therealong (e.g., because of the curvature, etc). Accordingly, the force theuser applies to the running belt is more readily able to be translatedinto rotation of the running belt 16.

As seen in FIGS. 1 and 4-5, the running surface 70 is generallynon-planar and shown shaped as a substantially complex curve accordingto an exemplary embodiment. The running surface can be generally dividedup into three general regions each having a particular geometricconfiguration, the front portion 72, which is adjacent to the frontshaft assembly 44, the rear portion 74, which is adjacent to the rearshaft assembly 46, and the central portion 76, which is intermediate thefront portion 72 and the rear portion 74. In the exemplary embodimentseen in FIGS. 1 and 4, the running surface 70 includes a substantiallyconcave curve 80 and a substantially convex curve 82. At the frontportion 72 of the running surface 70, the relative height or distance ofthe running surface 70 relative to the ground is generally increasingmoving forward along the longitudinal axis 18 from the central portion76 toward the front shaft assembly 44. This increasing heightconfiguration provides one structure to translate the forward runningforce generated by the user into rotation of the running belt 16. Toinitiate the rotation of the running belt 16, the user places her firstfoot at some point along the upwardly-inclined front portion 72 of therunning surface 70. As the weight of the user is transferred to thisfirst foot, gravity exerts a downward force on the user's foot andcauses the running belt 16 to move (e.g., rotate, revolve, advance,etc.) in a generally clockwise direction as seen in FIG. 1 (orcounterclockwise as seen in FIG. 4). As the running belt 16 rotates, theuser's first foot will eventually reach the lowest point in thenon-planar running surface 70 found in the central portion 76, and, atthat point, gravity is substantially no longer available as acounteracting source to the user's forward running force. Assuming atypical gait, at this point the user will place her second foot at somepoint along the upwardly-inclined front portion 72 of the running belt16 and begin to transfer weight to this foot. Once again, as weightshifts to this second foot, gravity acts on the user's foot to continuethe rotation of the running belt 16 in the clockwise direction as seenin FIG. 1. This process merely repeats itself each and every time theuser places her weight-bearing foot on the running belt 16 at anyposition vertically above the lowest point of central portion 76 of therunning surface 70 of the of the running belt 16. The upwardly-inclinedfront portion 72 of the running belt 16 also acts substantially as aphysical stop, reducing the chance the user can inadvertently step offthe front end 20 of the treadmill 10.

A user can generally utilize the force translation system of thetreadmill 10 to control the speed of the treadmill 10 by the relativeplacement of her weight-bearing foot along the running belt 16 of thebase 12. Generally, the rotational speed of the running belt 16increases as greater force is applied thereto in the rearward direction.The generally upward-inclined shape of the front portion 72 thusprovides an opportunity to increase the force applied to the runningbelt 16, and, consequently, to increase the speed of the running belt16. For example, by increasing her stride and/or positioning herweight-bearing foot vertically higher on the front portion 72 relativeto the lowest portion of the running belt 16, gravity will exert agreater and greater amount of force on the running belt 16 to drive itrearwardly. In the configuration of the running belt 16 seen in FIG. 1,this corresponds to the user positioning her foot closer to the frontend 20 of the treadmill 10 along the longitudinal axis 18. This resultsin the user applying more force to the running belt 16 because gravityis pulling her mass downward along a greater distance when her feet arein contact with the front portion 72 of the running surface 70. As aresult, the relative rotational speed of the running belt 16 and therelative running speed the user experiences is increased. Accordingly,the force translation system is adapted to convert a variable level offorce generated by the user into a variable speed of rotation of thebelt.

FIG. 5 illustrates a number of possible locations where a user mayposition her feet. A-C indicate locations along the front portion 72 ofthe running surface 70 where a user may place their weight bearing foot.When the user positions her weight bearing foot at location A, she willbe running with greater speed than if her weight bearing foot waspositioned at locations B or C based upon the fact that the force ofgravity is able to have a greater effect as the user's weight bearingfoot moves from location A towards the rear of the non-planar runningsurface 70 as the running belt 16 rotates. At location A, gravity isable to have the greatest impact on the user so that the greatest amountof force is translated into rotation of the running belt 16. A user candecrease her relative running speed by positioning her weight bearingfoot at locations B or C. As location B is relatively higher along thefront portion 72 than C, gravity is able to exert a greater force on theuser and the running belt 16 than if the user's weight bearing foot waspositioned at location C.

Another factor which will increase the speed the user experiences on thetreadmill 10 is the relative cadence the user assumes. As the userincreases her cadence and places her weight-bearing foot more frequentlyon the upwardly extending front portion 72, more gravitational force isavailable to counteract the user-generated force, which translates intogreater running speed for the user on the running belt 16. It isimportant to note that speed changes in this embodiment aresubstantially fluid, substantially instantaneous, and do not require auser to operate electromechanical speed controls. The speed controls inthis embodiment are generally the user's cadence and relative positionof her weight-bearing foot on the running surface. In addition, theuser's speed is not limited by speed settings as with a driventreadmill.

In the embodiment shown in FIGS. 1-6, gravity is also utilized as ameans for slowing the rotational speed of the running belt. At a rearportion 74 of the running surface 70, the distance of the runningsurface 70 relative to the ground generally increases moving rearwardalong the longitudinal axis 18 from the lowest point in the non-planarrunning surface 70. As each of the user's feet move rearward during herstride, the rear portion 74 acts substantially as a physical stop todiscourage the user from moving too close to the rear end of the runningsurface. To this point, the user's foot has been gathering rearwardmomentum while moving from the front portion 72, into the centralportion 76, and toward the rear portion 74 of the running surface 70.Accordingly, the user's foot is exerting a significantrearwardly-directed force on the running belt 16. Under Newton's firstlaw of motion, the user's foot would like to continue in the generallyrearward direction. The upwardly-inclined rear portion 74, interfereswith this momentum and provides a force to counter therearwardly-directed force of the user's foot by providing a physicalbarrier. As the user's non-leading foot moves up the incline (seeposition D in FIG. 5), the running surface 70 provides a force thatcounters the force of the user's foot, absorbing some of therearwardly-directed force from the user and preventing it from beingtranslated into increasing speed of the running belt 16. Also, gravityacts on the user's weight bearing foot as it moves upward, exerting adownwardly-directed force on the user's foot that the user must counterto lift their foot and bring it forward to continue running. In additionto acting as a stop, the rear portion 74 provides a convenient surfacefor the user to push off of when propelling themselves forward, theforce applied by the user to the rear portion 74 being countered by theforce the rear portion 74 applies to the user's foot.

One benefit of the manual treadmill according to the innovationsdescribed herein is positive environmental impact. A manual treadmillsuch as that disclosed herein does not utilize electrical power tooperate the treadmill or generate the rotational force on the runningbelt. Therefore, such a treadmill can be utilized in areas distant froman electrical power source, conserve electrical power for other uses orapplications, or otherwise reduce the “carbon footprint” associated withthe operation of the treadmill 10.

A manual treadmill according to the innovations disclosed herein canincorporate one of a variety of shapes and complex contours in order totranslate the user's forward force into rotation of the running belt orto provide some other beneficial feature or element. FIG. 7 a generallydepicts the curve defined by the running surface 70 of the exemplaryembodiment shown in FIG. 1, specifically, substantially a portion of acurve defined by a third-order polynomial. The front portion 72 and thecentral portion 76 define a concave curve and the rear portion 74 of therunning surface 70 defines a convex curve. As the central portion 76 ofthe running surface 70 transitions to the rear portion 74, the concavecurve transitions to the convex curve. In the embodiment shown, thecurvature of the front portion 72 and the central portion 76 issubstantially the same; however, according to other exemplaryembodiments, the curvature of the front portion 72 and the centralportion 76 may differ. Please note, the description of the runningsurfaces as concave and convex provided herein is related to therelative curve which the user's foot would experience on the runningsurface 70.

FIGS. 7 b-7 h illustrate the side profiles of some exemplary non-planar,contoured running surfaces according to the innovations disclosedherein, each including a front portion, a central portion, and a rearportion. Each portion has a particular geometric configuration that isconcave, convex, or linear; collectively, the portions define thenon-planar running surface. For example, FIG. 7 b shows an exemplaryembodiment of the profile of a non-planar surface including a concavefront portion 100, a concave central portion 102, and a concave rearportion 104 according to an exemplary embodiment. In this embodiment,the front portion 100, central portion 102, and rear portion 104 eachhave different curvatures. According to other exemplary embodiments, oneor more of the front, central, and rear portions may have the samecurvature.

FIG. 7 c shows an exemplary embodiment of the profile of a non-planarsurface including a convex front portion 110, a concave central portion112, and a concave rear portion 114 according to an exemplaryembodiment. Once again, this embodiment incorporates a smooth transitionbetween the different curvatures of the front, central, and rearportions.

FIG. 7 d shows an exemplary embodiment of the profile of a non-planarsurface including a convex front portion 120, a concave central portion122, and a convex rear portion 124 according to an exemplary embodiment.In this embodiment, the front portion 120 and the rear portion 122 havedifferent curvatures, but these curvatures may be the same according toother exemplary embodiments.

FIG. 7 e shows an exemplary embodiment of the profile of a non-planarsurface including a convex front portion 130, a convex central portion132, and a convex rear portion 134 according to an exemplary embodiment.In this embodiment, the front portion 130, the central portion 132, andthe rear portion 134 each have the same convex curvature, but thecurvature of one of more of the front portion 130, the central portion132, and the rear portion 134 may differ according to other exemplaryembodiments.

FIG. 7 f shows an exemplary embodiment of the profile of a non-planarsurface including a concave front portion 140, a convex central portion142, and a convex rear portion 144 according to an exemplary embodiment.In this embodiment, the central portion 142 and the rear portion 144having the same curvatures, but these curvatures may differ from eachother according to other exemplary embodiments.

FIG. 7 g shows an exemplary embodiment of the profile of a non-planarsurface including a convex front portion 150, a convex central portion152, and a concave rear portion 154 according to an exemplaryembodiment. In this embodiment, the front portion 150 and the centralportion 152 having the same curvatures, but these curvatures may differfrom each other according to other exemplary embodiments.

FIG. 7 h shows an exemplary embodiment of the profile of a non-planarsurface including a concave front portion 160, a convex central portion162, and a concave rear portion 164 according to an exemplaryembodiment. In this embodiment, the front portion 160 and the rearportion 164 have different curvatures, but these curvatures may be thesame according to other exemplary embodiments.

According to one exemplary embodiment, the non-planar running surface ofthe manual treadmill 10 is substantially curved, but that curveintegrates one or more linear portions (e.g., that replace a “curvedportion” or the curve or that are added/inserted into the curve). Thelinear portions may be substantially parallel to the longitudinal axis18 or disposed at an angle relative thereto. FIG. 7 i illustrates theprofile of a non-planar surface wherein a substantially linear portion170 has been integrated with a concave curve having a first concaveportion 174 to one side of the linear portion 170 and a second concaveportion 176 to the opposite side of the linear portion 170 according toan exemplary embodiment. In addition to the linear portion 170, thefirst concave portion 174 and the second concave portion 176, theprofile further includes a fourth portion shown as a convex portion 178.According to an another exemplary embodiment, a linear portion mayreplace all or a portion of the curve. Alternatively, multiple linearportions may be included in a profile of a non-planar surface.

FIG. 7 j illustrates a linear portion 180 provided at the front of therunning surface which transitions into a concave curve 182 which thentransitions into a convex curve 184.

According to an exemplary embodiment, the non-planar running surface ofthe manual treadmill 10 may include (or be so defined as to include)more or less than three portions. For example, FIG. 7 g could beinterpreted as defined two portions, the first portion including thefront portion and the central portion, which comprise a convex curvehaving the same curvature throughout the front portion 150 and thecentral portion 152, and the second portion including the rear portion154 which generally comprises a concave curve. According to someexemplary embodiments, some non-planar running surfaces include at leastthree or more portions.

According to an exemplary embodiment, the profile defined by thenon-planar running surface is substantially a portion of a curve definedby any suitable second-order polynomial, but, as clearly demonstrated inFIGS. 7 a-j, the profile defined by the non-planar running surface canbe a portion of a curve that is a third-order polynomial or afourth-order polynomial. According to yet another exemplary embodiment,the running surface profile can be substantially defined by afirst-order polynomial, in other words, the running surface issubstantially planar. An exemplary embodiment of a manual treadmillincluding a planar running surface will be discussed in more detailbelow (see e.g., FIG. 35).

According to an exemplary embodiment, the relative length of eachportion of the running surface may vary. In the exemplary embodimentshown, the central portion is the longest. In other exemplaryembodiments, the rear portion may be the longest, the front portion maybe shorter than the intermediate portion, or the front portion may belonger than the rear portion, etc. It should be noted that the relativelength may be evaluated based on the distance the portion extends alongthe longitudinal axis or as measured along the surface of the runningbelt itself. One of the benefits of integrating one or more of thevarious curves or contours into the running surface is that the contourof the running surface can be used to enhance or encourage a particularrunning style. For example, a curve integrated into the front portion ofthe running surface can encourage the runner to run on the balls of herfeet rather than a having the heel strike the running belt 16 first.Similarly, the contour of the running surface can be configured toimprove a user's running biomechanics and to address common runninginduced injuries (e.g., plantar fasciitis, shin splints, knee pain,etc.). For example, integrating a curved contour on the front portion ofthe running surface can help to stretch the tendons and ligaments of thefoot and avoid the onset of plantar fasciitis.

One of the difficulties associated with using a running surface that hasa non-planar shape is inducing the running belt 16 to assume thenon-planar shape and then maintaining the running belt 16 in thatnon-planar shape when the treadmill is being operated. In addition todiscussing this difficulty in more detail below, a number of runningbelt retention systems providing ways to induce and maintain a belt in adesired non-planar shape to define the running surface are discussedbelow. Generally, these running belt retention systems are adapted tocontrol the relative contour of the running belt so that the runningbelt substantially follows the contour of the running surface

One embodiment of a running belt retention system used to induce therunning belt 16 to take-on the non-planar shape and then maintainingthat shape, as shown in FIG. 5, is discussed in reference to FIGS. 5-6and 8-11 in which base 12 is shown further including a pair of opposedbearing rails 200 to support the running belt 16 along with a frontsynchronizing belt pulley 202, a rear synchronizing belt pulley 204, anda synchronizing belt 206 all of which are interconnected to the runningbelt 16. The front rear synchronizing belt pulleys 202, 204 may beformed of the same or different materials as the front and rear runningbelt pulleys 62, 66.

Referring to FIGS. 6 and 8-9, in particular, the bearing rails 200 areshown including a plurality of bearings 208 and an upper or top profile210, shown shaped as a complex curve, according to an exemplaryembodiment. The bearing rails 200 shown are supported by and preferablymounted to the frame 40 substantially between the front shaft assembly44 and the rear shaft assembly 46, the support members or elements aboutwhich the running belt 16 is disposed. One bearing rail 200 is coupledto one or more of the cross-members 56 proximate to the inner surface 58of the left-hand side member 52 and the other bearing rail 200 iscoupled to one of more of the cross-members 56 proximate to the innersurface 58 of the right-hand side member 54 thereby fixing the positionof the bearing rails 200 relative to the frame 40.

The bearing rails 200 are preferably configured to facilitate movementof the running belt 16. In the exemplary embodiment seen in FIGS. 8-9,the running belt 16 moves substantially along the top profile 210 of thebearing rails 200. The running belt 16 contacts and is supported in partby the bearings 208 of the bearing rails and bearing 208 are configuredto rotate, thereby decreasing the friction experienced by the runningbelt 16 as the belt moves along the top profile 210. The bearing rails200 are configured to help achieve the desired shape of the runningsurface. The shape of the top profile 210 of the bearing rails 200 atleast partially corresponds to the desired shape for the running surface70. The at least somewhat flexible running belt 16 substantially assumesthe shape of top profile 210 of the bearing rails 200 by beingmaintained substantially thereagainst, as will be discussed in moredetail later. Accordingly, the running surface 70 has a shape thatsubstantially corresponds to the shape of the top profile 210 of thebearing rails 200. It should be noted that the front and/or rear runningbelt pulleys may also help define a portion of the shape of the runningsurface. Also, other suitable shape-providing components may be used incombination with the bearing rails.

FIG. 9 provides a side view of one of the bearing rails 200 to moreclearly show the top profile 210 according to an exemplary embodiment.Similar to the running surface 70, discussed above, the top profile 210of the bearing rails 200 can be generally divided up into three generalregions, the front portion 212 which is adjacent to the front shaftassembly 44 (see e.g., FIG. 5), the rear portion 214 which is adjacentto the rear shaft assembly 46 (see e.g., FIG. 5), and the centralportion 216, intermediate the front portion 212 and the rear portions214. The central portion 216 is shown as a concave curve 218 that has aradius of curvature R1. The front portion 212 is further shown as acontinuation of the concave curve 218 of the central portion 216, and,thus, also has a radius of curvature of R1. The rear portion 214 isshown as a convex curve 220 that has a radius of curvature R2. The frontportion 212 is shown disposed substantially tangential to the centralportion 216, providing a smooth transition therebetween, and helpingprovide a smooth shape for the running surface 70. The shape of the rearportion 214 also helps provide a smooth transition for the running belt16 from the bearing rails 200 onto the rear running belt pulleys 66,which helps ensure as much contact as possible between the running belt16 and the rear running belt pulleys 66. As the shape of the runningsurface substantially corresponds to the shape of top profile thebearing rails, the shape of the top profile of the bearing rails cannecessarily be any of the shapes and/or have any of the variations(e.g., in length of portions, etc.) discussed above in FIGS. 7 a through7 j with reference to possible shapes of the running surface.

According to an exemplary embodiment, each portion of the top profile isdisposed substantially tangential to the portions adjacent thereto.According to other exemplary embodiments, less than all of the adjacentportions are disposed substantially tangential to the portions adjacentthereto, meaning the profile does not have an entirely smooth contour.

According to an exemplary embodiment shown in FIG. 9, R1 isapproximately 7.26 feet. However, it is understood that a radiusanywhere from 5 feet to 100-plus feet can be used. The size of theradius which can be used is typically a function of the length of thetreadmill which can be accommodated. The range of possible radiuses fora convex bearing rail depends on the shaft-to-shaft distance of thetreadmill (see e.g., measurement “x” in FIG. 5, discussed in more detailbelow). Assuming that the radius of curvature of the curve is R_(C), theradius of the front running belt pulley is R_(f), and the radius of therear running belt pulley is R_(r), the range of possible radiuses isapproximately: ∞>R_(C)>(x−R_(f)−R_(r))/2. For most commercial-availabletreadmills, x is approximately between 14 inches and 10 feet but thetreadmill can certainly be as great as 25 feet in length. According tothe exemplary embodiment shown in FIG. 5, x is approximately 57.8 inchesin length. According to another exemplary embodiment, x is approximately77.2 inches in length, with a radius R1 of approximately 8.67 feet,wherein the greater length x and radius R1 may facilitate use of thetreadmill 10 by users with a longer running gait. The limiting factorsin the length are the available space to accommodate the treadmill andthe relative cost of constructing such a large treadmill.

When the treadmill 10 is being operated, the running belt 16 is drivenrearwardly and the goal is to ensure that the running belt 16 followsthe profile defined by a portion of the circumference of the frontrunning pulleys 62, the contoured profile defined by the bearings 208supported on the bearing rails 200 and finally by a portion of thecircumference of the rear running belt pulleys 66. The particularcontour which the running belt 16 assumes on the bottom of the base 12between the rear running belt pulleys 66 and front running belt pulleys62 is not terribly critical provided that the running belt continues tomove with minimal friction and is not subject to excessive wear orobstruction.

Following the shape of the bearing rails 200 is not the natural tendencyof the running belt for the particular contour seen in FIG. 5. Rather,without more, the running belt 16 tends to be pulled upward, away fromthe curved bearing rails and across the central portion 76 of thetreadmill 10. Under the force of gravity, the weight of the running belt16 coupled with the relative spacing between the front and rear runningbelt pulleys 62 and 66, respectively, would likely result in the topsurface of the running belt 16 assuming a position of the shortestdistance between the two pulleys, namely, a substantially straight linebetween the two pulleys with any excess length of the running belt 16collecting on the bottom of the treadmill and hanging below the frontand rear running belt pulleys 62 and 66, respectively. Therefore, asystem of some sort needs to be integrated into a non-planar runningsurface treadmill to ensure that the running belt 16 follows the desiredcontour over the running surface.

Further referring to FIGS. 5-6 and 8-11, one way to ensure that therunning belt 16 follows the contour of the bearing rails 200 and thefront and rear running belt pulleys 62, 66 is to utilize the weight ofthe running belt 16 itself in addition to adjusting the relative size ofthe front and rear running belt pulleys 62, 66; and/or providing asynchronizing system 222 according to an exemplary embodiment.

As discussed above, the running belt 16 is disposed about the front andrear running belt pulleys 62, 66 which in turn are disposed about frontand rear shafts 64, 68, respectively. Measured along the longitudinalaxis 18 between the centerlines of the front and rear shafts 64, 68, thefront and rear shafts 64, 68 are spaced a distance x from each other, asshown in FIG. 5. Accordingly, when positioning the running belt 16 aboutthe front and rear running belt pulleys 62, 66, the length of therunning belt 16 provided therebetween must be at least x (e.g., thestraight-line distance therebetween). It follows that, when the profileof the running surface 70 is non-planar, the length of the running beltprovided between the front and rear shafts 64, 68 will be greater thanx.

In the exemplary embodiment shown in FIG. 5, when positioning therunning belt 16 about the front and rear running belt pulleys 62, 66, alength of the running belt 16 sufficient to permit the running belt 16to correspond to (e.g., follow, be positioned against or above, etc.)the desired contours of the bearing rails 200 and the front and rearrunning belt pulleys 62, 66 is generally disposed between the front andrear shafts 64, 68. At each location between the front and rear shafts64, 68, the force of gravity pulls downward on the running belt 16.Generally, this force will help pull the running belt 16 downward andagainst the desired components of base 12. However, gravity can alsocause slippage (e.g., over the front running belt pulley 62, over therear running belt pulley 66, down along curves of the bearing rail 200,etc.) in an amount that is undesirable and the magnitude of theseslippage-problems tends to increase when the treadmill 10 is beingoperated. Accordingly, the solution typically relies on more than theweight of the running belt alone.

Further referring to FIGS. 5-6 and 8-11, the preferred embodiment of therunning belt 16 is shown including two reinforcing belts shown asendless belts 226 and a plurality of slats 228 according to an exemplaryembodiment. The endless belts 226 are configured to provide support forthe running belt 16 in order to support the weight of a user. Theendless belts 226 are shown disposed on opposite sides of the runningbelt 16, generally interior to the outer, lateral edge of the slats 228.The endless belts 226 are themselves reinforced, and thus help stabilizethe sides of the running belt and help prevent stretching of the runningbelt 16. For example, the endless belts may be reinforced with metalwiring, which is surrounded by a molded plastic coating. According tosome exemplary embodiments, more or less than two endless belts may beused. According to other exemplary embodiments, other suitable supportelements may be used to provide support for the running belt. Furtherdetails regarding the structure of the running belt and endless beltstructure are seen in U.S. Pat. No. 5,470,293, titled “Toothed-Belt,V-Belt, and Pulley Assembly, for Treadmills,” which is incorporated byreference herein.

The endless belts 226 are further configured to interact with the frontrunning belt pulleys 62 and the rear running belt pulleys 66. Thelocation of each endless belt 226 laterally, along the width of therunning belt 16, substantially corresponds to the location of alongitudinally aligned front running belt pulley 62 and rear runningbelt pulley 66. Each endless belt 226 includes a first or inner portion230 and a second or outer portion 232 at an interior surface 236according to an exemplary embodiment. The inner portion 230 is incontact with an exterior surface 234 of the corresponding running beltpulleys 62, 66. According to some exemplary embodiments, the outerportion 232 is also in contact with the exterior surface 234 of thecorresponding running belt pulleys 62, 66.

FIG. 12 illustrates a running belt and running belt pulley combinationwherein the exterior surfaces 234 of the front running belt pulleys 62are substantially smooth and are in contact with the interior surface236 of the endless belts 226, which is also substantially smoothaccording to an exemplary embodiment. The outer portion 232 is shownsubstantially not in contact with the exterior surfaces 234 of the frontrunning belt pulleys 62. The outer portion 232 is further shownincluding a plurality of teeth 238 (e.g., being toothed); however,according to other exemplary embodiments, the outer portion may besmooth or have any suitable texture and/or configuration. In thisembodiment, both of the running belt pulleys come in contact with theinner, substantially smooth portion of the endless belts, and a toothedportion of the endless belts is disposed to the outside of the runningbelt pulleys on both sides.

FIG. 13 illustrates an alternative running belt and running belt pulleycombination according to an exemplary embodiment. In this exemplaryembodiment, the front running belt pulleys 62′ include a first or innerportion 230′ and a second or outer portion 232′. The inner portion 230′of the front running belt pulleys 62′ is substantially smooth, while theouter portion 232′ includes a plurality of teeth, to correspond to theinner and outer portions 230′, 232′, of the endless belts 226′,respectively. In this embodiment, both of the running belt pulleysinclude an inner, smooth portion and an outer, toothed portion. Theseportions correspond to an inner, smooth portion of the endless belt andan outer, toothed portion of the endless belt. This endless belt/frontrunning belt pulley configuration is discussed in more detail in U.S.Pat. No. 5,470,293, titled “Toothed-Belt, V-Belt, and Pulley Assembly,for Treadmills,” which is herein incorporated by reference in itsentirety.

According to still another an exemplary embodiment, a combination of theendless belt/front running belt pulley configurations shown in FIGS. 12and 13 is used. In this exemplary embodiment, the smooth belt and pulleyconfiguration shown in FIG. 12 is used for the front running beltpulleys and the combination of smooth and toothed belt and pulleyconfiguration shown in FIG. 13 is used for the rear running beltpulleys. In another exemplary embodiment, the configuration shown inFIG. 13 is used for the front running belt pulleys and the configurationshown in FIG. 12 is used for the rear running belt pulleys.

The slats 228 of the running belt 16 are configured to help support auser of the treadmill 10. The slats 228 may be made of substantially anysuitably sturdy material (e.g., wood, plastic, metal, etc.) and extendgenerally laterally between the endless belts 226. Each slat 228 iscoupled at its ends 252, 254 to the second portions 232 of the endlessbelts 226 using fasteners. According to other exemplary embodiments, theslats may be otherwise coupled to the endless belts (e.g., adhered,welded, etc.) in the manner disclosed in U.S. Pat. No. 5,470,293, titled“Toothed-Belt, V-Belt, and Pulley Assembly, for Treadmills,” which isincorporated herein by reference.

According to an exemplary embodiment, the running belt may besubstantially any suitable, continuous loop element, including, but notlimited to, a continuous urethane (e.g., polyurethane) loop, acontinuous loop made of plastics other than polyurethane, a plastic beltreinforced with reinforcing elements (e.g., metal wire, a relativelyharder plastic, wood, etc.), a continuous foam loop, a loop formed by aplurality of interconnected members (e.g., metallic members, woodenmembers, etc.) in a manner to provide at least some flexibility, etc.

Referring to FIGS. 6, 10 and 11, another aspect of the solution toensuring the running belt 16 follows the desired contour involves theutilizing front running belt pulleys 62 that are slightly larger thanthe rear running belt pulleys 66. That is, the radius of the frontrunning belt pulleys, R_(f), is greater than the radius of the rearrunning belt pulleys, R_(r). Assuming the front running belt pulleys 62are rotating with the same rotational velocity (e.g., angular speed) asthe rear running belt pulleys 66, the tangential velocity of the frontrunning belt pulleys 62 is slightly greater than the tangential velocityof the rear running belt pulleys 66. Thus, as the running belt 16 isdriven, the portion of the running belt 16 disposed proximate the frontend 20 of the treadmill 10 will be moved over the front running beltpulleys 62 and rearward with slightly greater speed than the rearrunning belt pulleys 66 move the portion of the running belt 16proximate thereto. Thus, the front running belt pulleys 62 essentially“push” the running belt 16 rearward, creating a slight amount of excessrunning belt 16 in the area between the front running belt pulleys 62and the rear running belt pulleys 66, which helps to counter the forceof gravity which would attempt to gather any excess length of runningbelt 16 on the bottom of the treadmill 10 thereby causing the topsurface of the running belt 16 to assume a position of the shortestdistance between the two pulleys, namely, a substantially straight linebetween the two pulleys. Obviously the system cannot tolerate too muchexcess length of running belt feeding off the front running belt pulley62 so periodically, a portion of this excess running belt 16 will slipover the rear running belt pulley 66. By specifically balancing theexcess running belt 16 coming off the front running belt pulley 62against the slippage allowed on the rear running belt pulley 66, therunning belt 16 will follow the desired concave, convex or linear (orcombinations thereof) contours of the running surface.

If the difference between the radius of the front running belt pulleys62 and the radius of the rear running belt pulleys 66 is too large, therunning belt 16 will begin to bunch up atop the base 12 as too muchexcess is generated. Accordingly, there is a practical limit ofdifferences between the radius of each of the front running belt pulleys62 and the radius of each of the rear running belt pulleys 66.Generally, this range may be dependent on the length of the runningsurface, as measured along the running belt, and/or the shape of therunning surface. According to an exemplary embodiment, the sizedifference between the radii of the front and rear running belt pulleys,R_(f)−R_(r), is within the range of approximately 0<R_(f)−R_(r), <0.100inches. Preferably, the size difference between the radii of the frontand rear running belt pulleys, R_(f)−R_(r), is within the range ofapproximately 0.005<R_(f)−R_(r), <0.035 inches. In one embodiment, theradius of the front running belt pulleys is approximately 7.00″+/−0.010″and the radius of the rear running belt pulleys is approximately6.985″+/−0.010. According to another exemplary embodiment, instead ofusing front and rear running belt pulleys having a radial sizedifference, the synchronizing belt pulleys may have a radial sizedifference. Similar to the differently sized front and rear running beltpulleys, the differently sized front and rear synchronizing pulleyswould be used to essentially “push” the running belt rearward, creatinga slight amount of excess running belt 16 in the area between the frontrunning belt pulleys and the rear running belt pulleys.

Another means for ensuring that the running belt 16 follows the desiredcomplex curve is to match the rotational velocity of the front runningbelt pulleys 62 to that of the rear running belt pulleys 66 utilizing asynchronizing system 222. Further referring to FIGS. 5-6 and 8-11, thesynchronizing system 222 is shown generally to comprise the frontsynchronizing belt pulley 202, the rear synchronizing belt pulley 204,and the synchronizing belt 206 according to an exemplary embodiment.

The front synchronizing belt pulley 202 is rotatably mounted relative tothe front shaft 64, similar to the front running belt pulleys 62.Preferably, the front synchronizing belt pulley 202 is securely mounteddirectly to the front shaft 64. Similarly, the rear synchronizing beltpulley 204 is fixed relative to the rear shaft 68 and preferablysecurely mounted to the rear shaft 68. Accordingly, the frontsynchronizing belt pulley 202 will move with substantially the samerotational speed as the front running belt pulleys 62, and the rearsynchronizing belt pulley 204 will move with the same rotational speedas the rear running belt pulleys 66. When the front shaft assembly 44and the rear shaft assembly 46 are coupled to the frame 40, the frontand rear synchronizing belt pulleys 202, 204 are shown disposed exteriorto the outer surface 60 of the left-hand side member 52. According toanother exemplary embodiment, the front and rear synchronizing beltpulleys may be placed exterior to the outer surface of the right-handside member of the frame. According to other exemplary embodiments, thesynchronizing system may be disposed substantially between the left-handside member and the right-hand side member of the frame.

The synchronizing belt 206 is configured to provide a force that helpsensure that the front and rear shafts 64, 68 are rotating (e.g., moving,spinning, etc.) at the same rotational velocity. The synchronizing belt206 is shown as an endless belt that is adapted to be supported intension about the front synchronizing belt pulley 202 and the rearsynchronizing belt pulley 204, as shown in FIGS. 4-5. As the runningbelt pulleys 62, 66 and the synchronizing belt pulleys 202, 204 are bothsubstantially fixed relative to the front shaft 64 and the rear shaft68, the rotation of the front shaft 64 and the rear shaft 68 causes thefront synchronizing belt pulley 202 and the rear synchronizing beltpulley 204 to similarly rotate. In response to the motion of the frontsynchronizing belt pulley 202 and the rear synchronizing belt pulley204, the synchronizing belt 206, which connects the front shaft assembly44 and the rear shaft assembly 46, similarly rotates. Because of thetension in the synchronizing belt 206 and the fact that thesynchronizing belt pulleys 202, 204 are the same size, the synchronizingbelt 206 provides a counter force in response to any deviation inrotational velocity between the front shaft assembly 44 and the rearshaft assembly 46. For example, if the rear shaft assembly 46 wasinduced to start moving with greater rotational velocity than the frontshaft assembly 44, the tension in the upper portion of the synchronizingbelt (i.e., that portion of the synchronizing belt that extendsgenerally between the tops of the synchronizing pulleys) would resistany differential rotation between the front and rear synchronizing beltpulleys 202, 204. Continuing with the example, any discrepancy betweenthe rotational velocity of the front and rear shafts 64, 68 is similarlyresisted by the engagement of the synchronizing belt 206. Thus, byconstraining the relative motion of the front shaft assembly 44 and therear shaft assembly 46, the synchronizing system 222 keeps theirrotational velocity in sync, substantially preventing the front and rearrunning belt pulleys 62, 66 from becoming unsynchronized and moving atdifferent rotational velocities.

So, in practice, the running belt 16 is initially installed on the frontand rear running belt pulleys 62, 66 and the running belt 16 is manuallypositioned in the desired position so that a sufficient length of therunning belt 16 is positioned along the top of the treadmill and therunning belt 16 assumes the desired contour. While the running belt 16is maintained in this position, the synchronizing belt 206 is mounted tothe synchronizing belt pulleys 202, 204 and once the synchronizing belt206 is installed, it effectively resists differential rotation of therunning belt pulleys 62, 66 which could result in loss of the desiredcontour of the running belt 16.

It should be noted that the tension in the synchronizing belt 206 alsohelps maintain the position of the synchronizing belt 206 relative tothe synchronizing belt pulleys 202, 204. The tension helps enhancefriction between an interior surface 244 of the synchronizing belt 206and exterior surfaces 246 of the synchronizing belt pulleys 202, 204,making it less likely that the synchronizing belt 206 will slip relativeto the synchronizing belt pulleys 202, 204.

One or more tensioning assemblies 248 may be provided to adjust thetension in the synchronizing belt 206 (see e.g., FIGS. 3 and 6illustrating tensioning assemblies 248). Tensioning assemblies 248 areconfigured to move portions of the synchronizing belt 206 relative toone another, stretching the synchronizing belt 206 and maintaining thisstretch so that the synchronizing belt 206 can provide the necessaryresistance to differential rotation of the front and rear running beltpulleys 62, 66. Alternatively, the tensioning assemblies 248 can beadjusted to release some of the tension in the synchronizing belt 206.Releasing some of the tension may be desirable if the synchronizing belt206 is too tight, causing excess friction between the synchronizing belt206 that makes it too difficult to rotate the front and rear shaftassemblies 44, 46 (e.g., greater than desired by the user, too great tofunction, etc.). The tensioning assemblies 248 are also used when thesynchronizing belt 206 is being installed and removed. According toanother exemplary embodiment, a single tensioning assembly is used inconjunction with one or more stationary idlers. According to stillanother exemplary embodiments, any devices or elements suitable formaintaining and/or adjusting the tension in the synchronizing belt maybe used.

Referring to FIG. 14, a synchronizing system 300 is shown according toanother exemplary embodiment. The synchronizing system 300 wouldtypically be used in lieu of the previously described synchronizingsystem 222. In this next exemplary embodiment, the synchronizing system300 is shown comprising a synchronizing shaft 302 mechanically connectedat a first end 304 to a front gear 306 and at a second end 308 to a reargear 310. The front gear 306 is interconnected with, and preferablydirectly mounted and fixed relative to, the front shaft 64, and the reargear 310 is interconnected with, and preferably directly mounted andfixed relative to, the rear shaft 68. Accordingly, the front gear 306will move with substantially the same rotational speed as the frontrunning belt pulleys 62, and the rear gear 310 will move with the samerotational speed as the rear running belt pulleys 66. When the frontshaft assembly 44 and the rear shaft assembly 46 are coupled to theframe 40, the front and rear gears 306, 310 are shown disposed exteriorto the outer surface 60 of the right-hand side member 54. According toanother exemplary embodiment, the front and rear gears 306, 310 may beplaced exterior to the outer surface of the left-hand side member of theframe. According to other exemplary embodiments, the synchronizingsystem may be disposed substantially between the left-hand side memberand the right-hand side member of the frame.

The synchronizing shaft 302 is configured to provide a force that helpsensure that the front and rear shafts 64, 68 are rotating (e.g., moving,spinning, etc.) at the same rotational velocity. The synchronizing shaft302 is shown as an elongated, substantially cylindrical member thatextends generally between the front shaft 64 and the rear shaft 68. Afirst threaded portion 312 including a plurality of threads 314 is shownlocated at the first end 304 of the synchronizing shaft 302 and isconfigured to mesh with a plurality of teeth 316 of the front gear 306that is fixed relative to the front shaft 64. A second threaded portion318 including a plurality of threads 320 is shown located at the secondend 308 of the synchronizing shaft 302 and is configured to mesh with aplurality of teeth 322 of the rear gear 310 that is fixed relative tothe rear shaft 68.

The synchronizing shaft 302 rotates in response to the motion of thefront gear 306 and the rear gear 310. When the front shaft 64 and therear shaft 68 rotate in response to the user driving the running belt16, the front gear 306 and the rear gear 310, which are fixed relativeto the front shaft 64 and the rear shaft 68, respectively, similarlyrotate. The front gear 306 meshes with and imparts rotational motion tothe first threaded portion 312, and, thereby, imparts rotational motionto the synchronizing shaft 302. The rear gear 310 meshes with andimparts rotational motion to the second threaded portion 318, and,thereby, imparts rotational motion to the synchronizing shaft 302.

Because the synchronizing shaft 302 is rigid and the front and reargears 306, 310 are the same size, the synchronizing shaft 302 provides acounter force in response to any deviation in rotational velocitybetween the front shaft assembly 44 and the rear shaft assembly 46. Forexample, if the rear shaft assembly 46 was induced to start moving withgreater rotational velocity than the front shaft assembly 44, the reargear 310 would be prevented from moving with greater rotational velocitythan the front gear 306 because of the synchronizing shaft 302. Thesecond threaded portion 318 is meshed with the rear gear 310. The secondthreaded portion 318 is fixed relative to the first threaded portion312. The first threaded portion 312 is meshed with the front gear 306,which is moving with less rotational velocity than the rear gear 310.The front gear 306, being fixed relative to the front shaft assembly 44which is also traveling at the same rotational velocity, seeks tocontinue at this rotational velocity. Thus, the force transmitted to thefront gear 306 from the rear gear 310 by the synchronizing shaft 302 ismet with a counter force. Specifically, the teeth 322 of the front gear306 counter the force applied thereto by the threads 314 of the firstthreaded portion 312 at the first end 304. This counter forcesubstantially prevents the rotational velocity of the synchronizingshaft 302, which includes the second threaded portion 318, fromincreasing. Stated otherwise, the force applied is sufficient to preventthe second end 308 of the synchronizing shaft 302 from rotationallyadvancing ahead of the first end 304. As the second threaded portion 318is prevented from experiencing an increase in rotational velocity, thesecond threaded portion 318 provides a counter force to the rear gear310. Specifically, the threads 320 of the second threaded portion 318counter the force applied thereto by the teeth 322 of the rear gear 310.Thus, the synchronizing shaft 302 constrains the relative motion of thefront gear 306 and rear gear 310, and, thereby constrains the relativemotion of the front shaft assembly 44 and the rear shaft assembly 46.

Another embodiment of a running belt retention system used to induce andmaintain the running belt in a desired non-planar shape to define therunning surface is seen in FIG. 15, specifically a braking system 400configured to help induce and maintain the running belt in a desirednon-planar shape to define the running surface is shown according to anexemplary embodiment. Please note, the section lines 15-15 shown in FIG.4 do not necessarily suggest that the braking system 400 seen in FIG. 15is integrated into the manual treadmill depicted in FIG. 4, rather, thesection line 15-15 is included in FIG. 4 to show one potential locationfor the integration of a braking system into a manual treadmillaccording to the various innovations disclosed herein. The brakingsystem 400 is shown in cooperation with the rear shaft assembly 402 andthe synchronizing system 222. The rear shaft assembly 402 differs fromthe above-discussed rear shaft assembly 46 in that the rear shaftassembly 402 includes a pair of rear running belt pulleys 404 that aresubstantially the same size as the front running belt pulleys (notshown).

The braking system 400 has substantially the same effect as thedifferently sized front and rear running belt pulleys discussed above.That is, the braking system 400 causes a slight amount of excess runningbelt 16 in the area between the front running belt pulleys and the rearrunning belt pulleys. More specifically, the braking system 400 causesthe rotational velocity of the rear shaft assembly 402 to be slightlylower than the rotational velocity of the front shaft assembly byapplying a frictional force to the rear synchronizing belt pulley 204.Thus, the braking system 400 acts on the synchronizing system 222 toforce (e.g., urge, push, move, etc.) the rear shaft assembly 402 out ofsynch with the front shaft assembly.

The braking system 400 includes a generally elongated member 406 incooperation with the synchronizing system 222. The elongated member 406is coupled to the rear shaft assembly 402 by a bracket 408 having afirst side 410 spaced a distance apart from an outer surface 250 of therear synchronizing belt pulley 204. The elongated member 406 is disposedthrough an aperture 412 of the bracket 408 and includes a first end 414disposed to the inside of the first side 410 and a second end 416disposed to the outside of the first side 410. The first end 414includes a surface 418 configured to contact the outer surface 250 ofthe rear synchronizing belt pulley 204. The second end 416 includes aknob 420 configured to be gripped by a person (e.g., a user, a trainer,etc.) and to have a rotational force imparted thereto. An exteriorsurface of the elongated member 406 is at least partially threaded tocorrespond to threading at an interior surface defining the aperture412. Rotating the knob 420, and, thereby, the elongated member 406, inone direction, causes the surface 418 to be advanced toward the outersurface 250 of the rear synchronizing belt pulley 204, and rotating theknob 420 in the opposite direction causes the surface 418 to retreat orbe moved away from the outer surface 250 of the rear synchronizing beltpulley 204.

During operation of the treadmill, the surface 418 of the elongatedmember 406 is substantially in contact with the outer surface 250 of therear synchronizing belt pulley 204, creating friction therebetween. Asthe rear synchronizing belt pulley 204 of the synchronizing system 222is fixed relative to the rear shaft assembly 402, some of the forcedirected to the rear shaft assembly 402 to impart rotation thereto mustbe used to overcome the frictional force between the surface 418 of theelongated member 406 and the outer surface of the rear synchronizingbelt pulley 204. As the force needed to overcome the frictional forcebetween the surface 418 of the elongated member 406 and the outersurface 250 of the rear synchronizing belt pulley 204 is no longer beingdirected into rotation of the rear shaft assembly 402, the rotationalvelocity of the rear shaft assembly 402 is less than the rotationalvelocity of the front shaft assembly. Thus, the front running beltpulleys of the front shaft assembly will “push” the running beltrearward, creating a slight amount of excess running belt 16 in the areabetween the front running belt pulleys and the rear running beltpulleys. This excess length of running belt 16 helps to counter theforce of gravity, discussed in more detail above. It should be notedthat, because the friction between the surface 418 of the elongatedmember 406 and the outer surface 250 of the rear synchronizing beltpulley 204 is substantially constant during operation, the rotationalvelocity will be substantially maintained at the lower rotationalvelocity.

The length of excess running belt “pushed” rearward by the front runningbelt pulleys can be varied by adjusting the position of the surface 418relative to the outer surface 250 of the rear synchronizing belt pulley204. If one moves the surface 418 laterally closer to the outer surface250, the friction therebetween will increase, the differential betweenthe rotational velocity of the rear shaft assembly and the front shaftassembly will increase, and the length of the excess will increase. Ifone moves the surface 418 away from the outer surface 250, the frictiontherebetween will decrease (or be removed if they are brought out ofcontact), the differential between the rotational velocity of the rearshaft assembly and the front shaft assembly will decrease, and thelength of the excess will decrease.

According to another exemplary embodiment, the braking system 400 may beused with front and rear running belt pulleys that have a sizedifferential. In such an embodiment, the braking system 400 would beused to fine tune the length of excess running belt pushed rearward witheach rotation of the front and rear running belt pulleys.

FIG. 16 illustrates another exemplary embodiment of a braking system,shown as braking system 500, configured to help induce and maintain therunning belt in a desired non-planar shape to define the runningsurface. Please note, the section lines 16-16 shown in FIG. 4 do notnecessarily suggest that the braking system 500 seen in FIG. 16 isintegrated into the manual treadmill depicted in FIG. 4, rather, thesection line 16-16 is included in FIG. 4 to show one potential locationfor the integration of a braking system into a manual treadmillaccording to the various innovations disclosed herein. The brakingsystem 500 includes a pulley 502 mounted to a rear shaft assembly 504generally opposite a front shaft assembly, both shaft assemblies havingrunning belt pulleys that are substantially the same size. A belt 506rotationally couples the pulley 502 to an idler pulley 508. The idlerpulley 508 is configured to be adjustable so that it may be movedtowards or away from the pulley 502 along an axis generally parallel tothe longitudinal axis 18. Though, it should be noted that the idlerpulley may be moved relative to the pulley 502 mounted to the rear shaftassembly along an axis other than one generally parallel to thelongitudinal axis 18.

By adjusting the position of the idler pulley 508 relative to the pulley502, one can adjust the friction between the belt 506 and the pulleys502, 508. Moving the idler pulley 508 away from the pulley 502,increases the tension in the belt 506, and, accordingly, increases thefriction between the belt 506 and the pulleys 502, 508. Moving the idlerpulley 508 toward the pulley 502, decreases the tension in the belt 506,and, accordingly, decreases the friction between the belt 506 and thepulleys 502, 508.

Similar to the discussion of braking system 400, increasing the frictionbetween the belt 506 and the pulleys 502, 508, increases thedifferential between the rotation of the rear shaft assembly to whichthe braking system 500 is coupled and the front shaft assembly. As acorollary, decreasing the friction between the belt 506 and the pulleys502, 508, decreases the differential between the rotational velocity ofthe rear shaft assembly 504 and the front shaft assembly. As discussedabove, the greater the differential, the greater the length of theexcess that the front running belt pulleys push rearward.

FIG. 17 illustrates another exemplary embodiment of a running beltretention system of the treadmill 10 used to help induce and maintainthe running belt in a desired non-planar shape to define the runningsurface. The treadmill 10 is shown including a plurality of rollers 600used to support the running belt 16 in place of bearing rails 200,discussed above.

The each roller 600 is shown extending laterally generally between theleft-hand side member 52 and the right-hand side member 54 of the frame40. Along the longitudinal axis 18, the rollers 600 are disposedadjacent to one another generally between one or more front running beltpulleys 604 and one or more rear running belt pulleys 606. Typically,the running belt used with this exemplary embodiment is a continuouspolymer belt without slats; the use of a continuous polymer belt havinggreater flexibility in the lateral direction than running belt 16improves the ease of movement of the running belt along the rollers 600.However, other suitable continuous belts may be used according to otherexemplary embodiment

In the exemplary embodiment shown, the one or more front running beltpulleys is shown as a single, front running belt pulley 604 that issubstantially a large roller, disposed at the front end 48 of the frame40. Similarly, the one or more rear running belt pulleys is shown as asingle, rear running belt pulley 606 that is a substantially a largeroller, disposed at the rear portion of the frame 40. According to otherexemplary embodiments, any multiple of running pulleys may be used atone or both of the front end and the rear end, such as front runningbelt pulleys 62.

Collectively, the rollers 600 define a top profile 608 similar to thetop profile 210 defined by the bearing rails 200, discussed above, andprovide for a running belt to move therealong. Similar to the topprofile of the bearing rails, the top profile 608 defined by the rollersmay be varied (e.g., may include a convex portion and a concave portion,may be modeled by a third-order polynomial, may be modeled by afourth-order polynomial, etc.).

The front and rear running belt pulleys 604, 606 and the rollers 600help define the running surface. In use, the running belt is disposedover the front running belt pulley 604, along the top profile 602defined by the rollers 600, and over the rear running belt pulley 606.The running belt is maintained in a position substantially along theseelements primarily by the weight of the running belt; however, accordingto other exemplary embodiments, a synchronizing system may also be usedto ensure that the running belt is maintained in the desired position.

Referring to FIGS. 18-21, an embodiment of a running belt retentionsystem including a track system 700 and configured to help induce andmaintain the running belt in a desired non-planar shape to define therunning surface according to an exemplary embodiment.

A treadmill according to this exemplary embodiment does not includefront and rear shaft assemblies or bearing rails, but, rather, includesa pair of opposed tracks 702 configured to provide for movement of arunning belt 16 therealong. The tracks 702 are spaced apart, generallydefine the path that the running belt 16 will travel, and substantiallyreplicate at least a portion of the running surface. Each track 702includes a side support wall 708 and a guide portion 710 generallycentrally-disposed along the side support wall 708. The guide portion710 extends from an inner side 712 of the side support wall 708 towardsthe interior of the treadmill frame, defined generally between theleft-hand side member and the right-hand side member. The guide portion710 generally defines the contour of the running surface that is definedby the running belt 16 when coupled to the tracks 702. An outer side 714each side support wall 708 is disposed substantially adjacent to aninner surface of one of the side members of the treadmill frame.

A plurality of roller or wheel assemblies 716 are connected with,preferably mounted directly to or integral with, each of a plurality ofslats 228 of the running belt 16. Each a laterally-oriented slat 228includes a left-hand end 252 generally opposite a right-hand end 254.One of a plurality of wheel assemblies 716 is coupled at each end 252,254 of each slat 228 at an interior surface 256. The wheel assemblies716 are configured to be mated with the tracks 702 and provide formotion of the running belt 16 along the tracks 702.

Each wheel assembly 716 is shown including first roller or wheel 720 anda second roller or wheel 722 rotatably coupled to a support shown as anelongated connecting member 724. The connecting member 724 connects eachwheel assembly 716 to a slat 228 and maintains the relative position ofthe first wheel 720 and the second wheel 722. When coupled to the track702, the first wheel 720 of a wheel assembly 716 is disposed to one sidethe guide portion 710 and rotatably movable therealong, and the secondwheel 722 of the wheel assembly 716 is disposed generally opposite thefirst wheel 720 to the other side of the central guide portion 710.

The wheels 720, 722 and the tracks 702 are shaped such that when theyare mated, the wheels 720, 722 cannot be pulled inwardly off of orpushed outwardly off of the track 702. In the exemplary embodimentshown, the guide portion 710 is shown having a substantially-circularcross section 724 and the wheels 720, 722 are shown havingcircumferentially-disposed arcuate depressions 726 that receive andtravel along an outer curved portion 728 and an inner curved portion 730of the guide portion 710 of the track 702. According to other exemplaryembodiments, the wheels and the track guide portion can havesubstantially any corresponding shapes that provide for the wheels andthe track to mate and that provide for movement of the wheelstherealong.

When the running belt 16 is being driven by a user, the interaction ofthe guide portion 710 and the first and second wheels 720, 722 helpsmaintain the belt in the desired non-planar shape. As mentioned above,the tracks 702 generally defines the contour of the running surfacedefined by the running belt 16. Being coupled to the guide portion 710of the track 702, each wheel assembly 716 rotates about the track 702,following the contour defined thereby.

If the running belt 16 began to deviate from the desired path, theinteraction between the wheels 720, 722 and the guide portion 710 wouldsubstantially prevent undesirable shifting. While being rotatablycoupled to the elongated connecting member 724, the axes 732 and 734 ofthe first wheel 720 and second wheel 722, respectively, are a fixeddistance apart. Further, the arcuate depressions 726 of the wheels 720,722 are in contact with the outer curved portion 728 and inner curvedportion 730, respectively. Thus, as a result the interactions betweenthe arcuate depressions 726 and the curved portions 728, 730, anymovement of a wheel assembly 716 relative to the track 702 other thanalong the path defined by the track 702 is countered by a force from theguide portion 710. It should also be noted that the interactions betweenthe depressions 726 of adjacent wheel assemblies 716 and the curvedportions 728, 730 of the track 702 may also help keep a wheel assembly716 in place.

Referring to FIGS. 22-24, the treadmill 10 is shown including anotherexemplary embodiment of a track system configured to help induce andmaintain the running belt in a desired non-planar shape to define therunning surface, shown as a track system 800. Similar to track system700, a treadmill according to this exemplary embodiment does not includefront and rear shaft assemblies or bearing rails, but, rather, includesa pair of tracks 802 configured to provide for movement of a runningbelt 16 therealong. In this exemplary embodiment, each track 802 isshown as an elongated member having a substantially C-shaped crosssection that defines a channel 804 having an opening 806 that faces theinterior of the frame 40. An outer wall 808 each of the tracks 802 isdisposed substantially adjacent to an inner surface of a left-hand orright-hand side member 52, 54 (shown, e.g., in FIG. 2) such that theopenings 806 face each other. The outer wall 808 is substantiallyopposite an inner wall 810

As discussed above, the running belt 16 includes a plurality oflaterally-oriented slats 228 each having a left-hand end 252 generallyopposite a right-hand end 254. One of a plurality of roller or wheelassemblies 812 is coupled at each end 252, 254 of each slat 228 to matewith the tracks 802 and to provide for motion of the running belt 16along the tracks 802.

Each wheel assembly 812 is shown including a support shown as a mountingblock 814 and a wheel 816 rotatably coupled to the mounting block 814.The mounting block 814 mounted to an interior surface 256 of a slat 228.The wheel 816 is supported relative to the mounting block 814 by an axis818 that extends substantially parallel to the slats 228 to facilitatepositioning the wheel 816 in the channel 804. The wheel 816 is receivedin the channel 804 and is rotatably movable therewithin to facilitatetravel of the running belt 16 along the contour defined by the channel804. The shape of the channel 804 generally corresponds to the shape ofthe wheel 816.

When the running belt 16 is being driven by a user, the walls of thetrack 802 defining the C-shaped channel 804 help forcibly retain thewheel 816 therein, preventing the wheel from moving in any directionother than along the contour defined by the channel 804, and, thereby,maintaining the running belt 16 in the desired non-planar shape todefine the running surface. The outer wall 808 and the inner wall 810limit the side-to-side, lateral movement of the wheel 816 when it isdisposed in the channel 804. Limiting the motion of the wheel 816,similarly limits the motion of the wheel assembly 812 and the slat 228fixed relative thereto. Further, a first wall 820 substantially oppositea second wall 822 substantially limits the up-and-down motion of thewheel 816 relative to the channel 804. In circumstances whereside-to-side and/or up-and-down motion of the wheel 816 occurs, thewalls 808, 810, 820, 822 defining the channel 804, providing counterforces to maintain the wheel 816 in the desired position and help directthe wheel 816 along the desired path.

Referring to FIGS. 25-28, the treadmill 10 is shown including stillanother exemplary embodiment of a track system configured to help induceand maintain the running belt in a desired non-planar shape to definethe running surface, shown as a track system 900. Similar to tracksystem 800, the treadmill according to this exemplary embodiment doesnot include bearing rails, but, rather, includes a pair of tracks 902configured to provide for movement of a running belt 16 therealong. Inthis exemplary embodiment, each track 902 is shown as an elongatedmember having a substantially C-shaped cross section that defines achannel 904 having an opening 906 that faces the exterior of the track902. Stated otherwise, each channels 904 extend about an outer periphery908 of a tracks 902.

As discussed above, the running belt 16 includes a plurality oflaterally-oriented slats 228 each having a left-hand end 252 generallyopposite a right-hand end 254. One of a plurality of roller or wheelassemblies 910 is coupled at each end 252, 254 of each slat 228 to matewith the tracks 902 and to provide for motion of the running belt 16along the tracks 902.

Each wheel assembly 910 is shown including a support shown as aconnecting bar 912 that is substantially T-shaped and connected to afirst wheel 914 and a second wheel 916. A first portion 918 of theconnecting bar 912 is fixed relative to the interior surface 256 of aslat 228. A second portion 920 extends substantially perpendicular tothe first portion 918 and away from the interior surface 256 of the slat228. The first wheel 914 and the second wheel 916 are connected to theconnecting bar 912 by an axis 922 that extends generally parallel to thefirst portion 918 and perpendicular to the second portion 920 of theconnecting bar 912. The first wheel 914 is disposed to one side of thesecond portion 920 of the connecting bar 912 and the second wheel 916 isdisposed opposite the first wheel 914 to the other side of the secondportion 920.

When the wheel assemblies 910 are mated with the tracks 902, the secondportion of the connecting bar 912 extends partially into the channel904, the first wheel 914 is received within a first portion 924 of thechannel 904 and the second wheel 916 is disposed within a second portion926 of the channel 904. The first portion 924 of each channel 904 isdisposed proximate to an outer surface 928 of the track 902 relative tothe second portion 926.

When the running belt 16 is being driven by a user, the first wheel 914and the second wheel 916 of a given wheel assembly rotate within thechannel 904, facilitating moment of the running belt 16 in the pathdefined by the track 902. As the running belt 16 is rotated, the slats228 are disposed generally exterior to the periphery 908 of the track902. The walls of the track 902 defining the channel 904 help forciblyretain the wheels 914, 916. An outer wall 930 and an inner wall 932limit the side-to side movement of the wheels 914, 916, either by cominginto contact with the wheels 914, 916 themselves or by coming intocontact with another part of the wheel assembly 910 (e.g., theconnecting bar 912). Limiting the motion of the wheels 914, 916 and thewheel assembly 910 similarly limits the motion of the slat fixedrelative thereto, helping each slat, and, thereby, the running belt 16to follow the desired path. Further, a first wall 934 substantiallyopposite a second wall 936 substantially limits the up-and-down motionof the wheels 914, 916 relative to the channel 904. In circumstanceswhere side-to-side and/or up-and-down motion of the wheel 916 occurs,the walls 930, 932, 934, 936 defining the channel 904, providing counterforces to maintain the wheels 914, 916 in the desired position and helpdirect the wheels 914, 916 along the desired path.

Referring to FIGS. 29-30, the treadmill 10 is shown including anotherexemplary embodiment of a track system configured to help induce andmaintain the running belt in a desired non-planar shape to define therunning surface, shown as a track system 1000.

Instead of using wheel assemblies, such as 716 and 910, discussed above,the treadmill according to this exemplary embodiment utilizes aplurality of magnets 1002 to maintain the running belt 16 in the desiredposition. One or more magnets 1002 are fixed relative to the interiorsurface 256 of the slats 228 at locations substantially corresponding tothe position of a track 1004, which is typically along the left-hand end252 and the right-hand end 254 of the slats 228. The magnets 1002 may becoupled by any variety of fasteners or fastening mechanisms. Generally,it is preferable that, when the magnets 1002 are fixed relative to theslats, the fasteners do not directly contact the periphery 1006 of thetracks 1004 to avoid scratching and damage thereto. While it isgenerally desirable to mount a magnet 1002 to each slat, 228, the numberof magnets used will vary depending upon a variety of factors such asthe relative weight of the belt and the relative magnetic strength ofeach magnet.

The magnets 1002 are configured to magnetically couple the running belt16 to the track 1004, which is made of metal (e.g., steel) or includes aperipheral metal portion. The magnets 1002 have strength suitable tomaintain the running belt 16 in close proximity to a periphery 1006 ofthe tracks 1004.

When the treadmill is driven by a user, the force imparted to therunning belt 16 is sufficient to permit the magnets to move relativebearing rails, but not to lose the magnetic connection therebetween.According to one exemplary embodiment, as the running belt 16 movesrelative to the track 1004, the magnets 1002 are generally spaced asmall distance from the periphery 1006 of the track 1004, helping tofurther reduce the noise associated with operation of the treadmill.According to other exemplary embodiments, the magnets 1002 are inphysical contact with the periphery 1006 of the track 1004 in additionto being magnetically coupled thereto.

According to an exemplary embodiment similar to track system 1000, aplurality of magnets may be positioned on the frame, track, or otherfixed component of the treadmill base to apply a downwardly-directedforce to the metal slats of the running belt as it passes over themagnets. For example, the magnets may be positioned on the cross-members56. As the running belt rotates, the portion passing above the magnetswill be drawn downward by the force of the magnets, helping maintainthat portion of the running belt (i.e., defining the running surface) inthe desired shape.

Referring to FIGS. 31-34, the treadmill 10 is shown including anotherexemplary embodiment of a track system configured to help induce andmaintain the running belt in a desired non-planar shape to define therunning surface, shown as a track system 1100.

The track system 1100 is substantially similar to track system 700, butconfigured to be operable with a running belt 1102 that is aconventional running belt rather than a slatted running belt 16. Thetrack system 1100 includes a pair of tracks 702 and a wheel assemblies1104 having substantially the same configuration as wheel assembly 716with the exception that a securing device shown as a clip 1106 is usedto connect the wheel assembly 1104 to the running belt 1102, rather thanthe elongated connecting member 724. The clip 1106 is shown extendingand having a first portion 1108 and a second portion 1110 that openingtowards the interior of the treadmill 10 before being secured. When therunning belt 1102 shown as a continuous polymer (e.g., urethane) belt isin position, a first edge 1112 of the running belt 1102 is receivedbetween a first portion 1108 and a second portion 1110 of the clip 1106and fixed relative thereto (e.g., by a fastener, etc.). The polymer beltis a urethane belt according to an exemplary embodiment. The urethanebelt is desirable heavy enough to help assume the shape of the rollers,but not so thick or heavy that it undesirably impedes movement. Theclips extend along the first edge 1112 and the second edge 1114 of therunning belt 1102, substantially suspending the belt between the tracks702. According to an exemplary embodiment, the securing device may beany securing device suitable for securing an edge portion of the runningbelt 1102 relative thereto (e.g., a bolt, a clamp, etc.).

According to still another exemplary embodiment, a treadmill has a tracksystem including a pair of tracks and wheel assemblies. The wheelassemblies include hangers (e.g., magnetic hangers) that are received inchannels that are interior to the track, the hangers being slidablymovable within the channels. According to one exemplary embodiment, thehangers are substantially I-shaped, having one transverse portionreceived in the channel and the other transverse portion fixed to aninterior side of a slat. According to some exemplary embodiments, thesystem further includes bearing rails that facilitate motion of therunning belt itself and the hangers within the track. The hangers andthe channel of the track may have any configuration suitable forfacilitating movement of the running belt and maintaining the runningbelt in the desired non-planar shape.

The above-described ways of inducing and maintaining the running belt inthe desired non-planar shape can also be used with or adapted to amanual treadmill having a planar running surface, such as treadmill 1200having planar running surface 1202 shown in FIG. 35. The treadmill 1200is shown substantially similar to treadmill 10, but the running surfaceis substantially planar. Accordingly, the ability to manually drive thetreadmill is substantially dependent on the incline of the runningsurface 1202 relative to the ground. Ways to adjust this incline for anytreadmill disclosed herein will be discussed in more detail later.

In the exemplary embodiment shown, the running surface 1202 is definedby a running belt 1204 that is disposed about front and rear runningbelt pulleys of a front and rear shaft assembly, respectively. Therunning belt 1204 also travels along a pair of bearing rails having asubstantially linear top profile that facilitate motion of the runningbelt 1204.

As discussed above, the speed controls for the manual treadmill 10 andthe various embodiments thereof are generally the user's cadence andrelative position of her weight-bearing foot on the running surface.More generally, the running belt 16 of the treadmill 10 is responsive tothe weight of the user mounting, dismounting, or running on thetreadmill 10. While it is generally desirable for the running belt 16 tobe moved rearward, the running belt is capable of rotating forward.Forward rotation of the running belt can create safety concerns. Forexample, if a user were to mount the treadmill by placing her weightbearing foot at a location (e.g., location D shown in FIG. 5) along therear portion 74 of the running surface 70, the running belt 16 may moveforward and cause them to loose their footing, resulting in an injury orsimply an unpleasant user experience.

A number of safety devices may be used with the treadmill 10 to helpprevent undesirable forward rotation of the running belt 16. FIG. 36illustrates a safety device shown as a one-way bearing assembly 1300according to an exemplary embodiment. The one-way bearing assembly 1300is a motion restricting element that is configured to permit rotation ofat least one of the front and rear shaft assemblies 44, 46 (and hencethe running belt 16) in only one direction, preferably clockwise as seenin FIGS. 1 and 5.

In the exemplary embodiment shown, the one way bearing assembly 1300 isdisposed about and cooperates with the rear shaft 68 as shown in FIG. 2.The one-way bearing assembly 1300 comprises a housing 1302 whichsupports an inner ring 1304 that cooperates with the rear shaft 68 andsupports an outer ring 1306 fixed relative to the housing 1302. Aplurality of sprags (not shown) are disposed between the inner ring 1304and the outer ring 1306. The sprags are asymmetric, and, thus, providefor motion in one direction and prevent rotation in the oppositedirection. The housing 1302 is fixed to a bracket 1310 that is connectedto, and preferably directly mounted to, the frame 40 to fix the locationof the housing 1302 and prevent movement of the housing 1302 in responseto the rotation of the rear shaft 68. It should be noted that thelocation at which the bracket 1310 is mounted to the frame 40 can beadjusted depending on the location of the rear shaft 68, which maychange depending on the shape of the non-planar running surface or thedesired tension in the running belt. According to another exemplaryembodiment, the one-way bearing may be transitionally fit into thehousing, rather than press fit. According to yet another exemplaryembodiment, the one-way bearing may include rollers in addition tosprags.

The one-way bearing assembly 1300 further includes a key 1312 that isfixed relative to the inner ring 1304 and configured to cooperate with akeyway 1314 formed in the rear shaft 68. Viewed from the perspectiveshown in FIGS. 1 and 5, when the running belt 16 is moving rearward,rotating in the clockwise direction, the rear shaft 68 similarly rotatesin the clockwise direction. The inner ring 1304 of the one-way bearingassembly 1300 rotates with rotational velocity corresponding to therotational velocity of the rear shaft 68 because of the interactionbetween the key 1312 and the keyway 1314. If a force is applied by theuser to the running belt 16 that urges the rear shaft 68 to rotatecounterclockwise, the one-way bearing assembly 1300 provides a counterforce, preventing the counterclockwise rotation of the rear shaft 68 andthe forward rotation of the running belt 16. Specifically, as the rearshaft 68 begins to move counterclockwise, the interaction of the key1312 and the keyway 1314 begins to drive the inner ring 1304 of theone-way bearing assembly 1300 rearward. The sprags become wedged betweenthe inner ring 1304 and the outer ring 1306, preventing thecounterclockwise rotation of the inner ring and key 1312 disposedtherein. The key 1312, by virtue of its inability to rotate, provides acounterforce to the keyway 1314 as the keyway continues to attempt torotate counterclockwise. By preventing the keyway 1314 from movingcounterclockwise, the one-way bearing assembly 1300 thus prevents therear shaft 68, the rear running belt pulleys 66, and running belt 16from rotating counterclockwise as seen in FIGS. 1 and 5.

FIG. 38 illustrates another safety device that may be used with thetreadmill 10, shown as a one-way bearing assembly 1500 according to anexemplary embodiment. The one-way bearing assembly 1500 is a motionrestricting element that is configured to permit rotation of at leastone of the front and rear shaft assemblies 44, 46 (and hence the runningbelt 16) in only one direction, preferably clockwise as seen in FIGS. 1and 5.

In the exemplary embodiment shown, the one-way bearing assembly 1500 isdisposed about and cooperates with the rear shaft 68. The one-waybearing assembly 1500 comprises a housing 1502 which supports an innerring 1504 that cooperates with the rear shaft 68 and supports an outerring 1506 fixed relative to the housing 1502. A plurality of sprags (notshown) are disposed between the inner ring 1504 and the outer ring 1506.The sprags are asymmetric, and, thus, provide for motion in onedirection and prevent rotation in the opposite direction. The one-waybearing assembly 1500 is further shown to include a first snap ring 1532and a second snap ring 1534, which are configured to seat in a firstcircumferential groove 1536 and a second circumferential groove 1538 onthe rear shaft 68, respectively. When installed, the first snap ring1532 is supported inboard of and adjacent to the inner ring 1504, andthe second snap ring 1534 is supported outboard of and adjacent to theinner ring 1504, thereby further restricting axial motion of the one-waybearing assembly 1500 relative to the rear shaft 68.

The housing 1502 is supported by a stud 1520 which is coupled to theframe 40. The stud 1520 may be separated or spaced apart from thehousing 1502 by a spacer 1522 and a sleeve 1523 which may be restrainedon the stud 1520 by a nut 1524 and a washer 1526. The sleeve 1523 of theembodiment shown is formed of rubber and is configured to reduce noise,wear, and shock load between the housing 1502 and the stud 1520 and/orthe spacer 1522. The housing 1502 includes a plurality of legs, shown asa first leg 1516 and a second leg 1518, which extend on either side ofthe stud 1520. Accordingly, the stud 1520 resists rotational motion ofthe housing 1502 in response to rotation of the rear shaft 68 and mayprovide sufficient reactive or counter force to the housing 1502 toenable the one-way bearing assembly 1500 to prevent counterclockwiserotation of the rear shaft 68. Supporting the one-way bearing assembly1500 in this manner negates the need for fixing the housing 1502 to theframe 40 or an intermediary bracket. Accordingly, the housing 1502 maymove with the rear shaft 68 (e.g., the housing 1502 may pivot about thestud 1520) as the rear shaft 68 flexes under load, thereby reducing sideloading on the inner ring 1504, which in turn reduces wear on, andextends the life of, the one-way bearing assembly 1500.

It should be noted that the location at which the stud 1520 is mountedto the frame 40 can be adjusted depending on the location of the rearshaft 68, which may change depending on the shape of the non-planarrunning surface or the desired tension in the running belt. Furthermore,the stud 1520 need not be positioned below or downward from the rearshaft 68, as shown, but may be located in any direction relative to therear shaft 68. According to another exemplary embodiment, the one-waybearing may be transitionally fit into the housing, rather than pressfit. According to yet another exemplary embodiment, the one-way bearingmay include rollers in addition to sprags.

The one-way bearing assembly 1500 further includes a key 1512 that isfixed relative to the inner ring 1504 and configured to cooperate with akeyway 1514 formed in the rear shaft 68. Viewed from the perspectiveshown in FIGS. 1 and 5, when the running belt 16 is moving rearward,rotating in the clockwise direction, the rear shaft 68 similarly rotatesin the clockwise direction. The inner ring 1504 of the one-way bearingassembly 1500 rotates with rotational velocity corresponding to therotational velocity of the rear shaft 68 because of the interactionbetween the key 1512 and the keyway 1514. If a force is applied by theuser to the running belt 16 that urges the rear shaft 68 to rotatecounterclockwise as seen in FIGS. 1 and 5, the one-way bearing assembly1500 provides a counter force, preventing the counterclockwise rotationof the rear shaft 68 and the forward rotation of the running belt 16.Specifically, as the rear shaft 68 begins to move counterclockwise, theinteraction of the key 1512 and the keyway 1514 begins to drive theinner ring 1504 of the one-way bearing assembly 1500 rearward. Thesprags become wedged between the inner ring 1504 and the outer ring1506, preventing the counterclockwise rotation of the inner ring and key1512 disposed therein. The key 1512, by virtue of its inability torotate, provides a counterforce to the keyway 1514 as the keywaycontinues to attempt to rotate counterclockwise. By preventing thekeyway 1514 from moving counterclockwise, the one-way bearing assembly1500 thus prevents the rear shaft 68, the rear running belt pulleys 66,and running belt 16 from rotating counterclockwise as seen in FIGS. 1and 5.

Other safety devices to help prevent undesirable forward rotation of therunning belt 16 may include cam locking systems, which may beparticularly well-suited for use in conjunction with track systems 700,800, and 900. Also, taper locks, a user operated pin system, or a bandbrake system with a lever may be utilized.

Controlling the operation of the running belt 16 in ways in addition topreventing rearward rotation, can help improve the safety of thetreadmill and/or help a user adjust the treadmill for a desirable levelof performance. Including an incline or elevation adjustment system isone way to provide these benefits. As mentioned above, as the increasingor decreasing of the relative height or distance of the running surfacerelative to the ground is one way that the operation, most typically thespeed, of the treadmill can be adjusted. Accordingly, adjusting theincline of the base of the treadmill results in an adjustment to thespeeds a user can achieve and/or how easy or challenging it is for theuser to achieve certain speeds.

Referring back to FIGS. 1-6, a plurality of nuts 270 are fixed, and morepreferably welded, to the bottom of the frame 40 allow the feet 28 to beadjusted. The feet 38 include a lower or base portion 272 and a threadedshaft 274 extending vertically upward from the base portion 272according to an exemplary embodiment. Generally, by increasing thedistance between the nuts 270 and the base portions 272 of the feet 28at the front end 48 of the frame 40 relative to the rear end 50, theincline of the base 12 will increase. Stated otherwise, the anglebetween the longitudinal axis 18 and the ground will increase.Similarly, the distance between the nuts 270 and the base portions 272of the feet at the rear end 50 may be decreased relative to the feet 28at the front end 48, thereby increasing the incline. By increasing theincline, a user is typically able to achieve greater speeds on thetreadmill 10.

Treadmill 1200 shown in FIG. 35 preferably has at least some incline(i.e., the longitudinal axis of the treadmill to be other than parallelto the ground) when in operation as the shape of the running surface,substantially planar, does not provide for increases and decreases inheight in and of itself. On the other hand, the longitudinal axes of thetreadmills having non-planar running surfaces may be parallel to theground or at an incline thereto during operation. It should be notedthat, while it is generally desirable to have the front shaft at aheight at or above the height of the rear shaft, with some runningsurface configurations, desirable orientations can be achieved byraising the rear shaft to a location above the front shaft relative tothe ground.

In some cases, the user may want to decrease the incline of thetreadmill (e.g., to decrease the speeds the treadmill can achieve,etc.). For example, the user may want to utilize a relatively longstride, but does not want to be running at such high speeds. This can beaccomplished by lowering the incline of the treadmill from the higherincline position. Once in the lowered position, the same stride the userwas using at the higher incline position will typically result in theuser running at lower speeds in the lower incline position. This sameprinciple can also be applied for the purposes of safety. That is,keeping the front of the treadmill at a lower incline position orlowering the treadmill to a lower incline position can help prevent auser from achieving speeds that are too great for them (e.g., that wouldcause them to be off-balance, loose control, be injured, etc.).

Because the treadmill is preferably manually operated, it does not havean external power source which can be utilized to operate a heightadjusting motor as is found in conventional treadmills. Therefore, amanual height adjusting system is preferably integrated into thetreadmill. Referring to FIG. 37, an example of a manual incline orelevation adjustment system 1400 is shown according to an exemplaryembodiment. A hand crank 1402 configured to be operated by a person,such as the user, is provided allow a user to operate the inclineadjustment system 1400 to adjust the incline of the base 12 of thetreadmill 10 relative to the ground. The front shaft 64 may be loweredrelative to the rear shaft 68 and/or the front shaft 64 may be raisedrelative to the rear shaft 68 using the hand crank 1402. In analternative exemplary embodiment, the front shaft may be maintained at aposition above the ground, and the rear shaft may be raised or loweredrelative thereto adjust the incline.

Generally, the hand crank 1402 includes a handle portion 1404 disposedparallel to and spaced a distance from a shaft 1406 that is coupled tothe frame 40 (e.g., with a bracket). When assembled, a drive belt orchain 1407 is disposed about a gear 1408 that is positioned about theshaft 1406 of the hand crank 1402. Rotational motion can be imparted tothe gear 1408 by rotating the handle portion 1404. In response torotation of the gear 1408, the drive belt 1407 causes a sprocket 1410 isfixed relative to an internal connecting shaft 1412 of the internalconnecting shaft assembly 1414 to rotate. The internal connecting shaftassembly 1414 further includes a pair of drive belts or chains 1416 thatare operably coupled to gears 1418 of rack and pinion blocks 1420. Therotation of the internal connecting shaft 1412 causes the drive belts orchains 1416 to rotate gears 1418. As the gears 1418 rotate, a pinion(not shown) disposed within the rack and pinion blocks 1420 impartslinear motion to the racks 1422, thereby operably raising or loweringthe base 12 of the treadmill 10 depending on the direction of rotationof the handle portion 1404 of the hand crank 1402.

According to another exemplary embodiment, an incline adjustment systemthat is a gas assisted un-weighting incline adjustment system may beutilized. According to other exemplary embodiments, any suitable linearactuator may serve as an incline adjustment system for the manualtreadmill disclosed herein.

According to an exemplary embodiments, the incline of one or moreportions of the running surface may be adjusted independent of adjustingthe incline of the base. For example, one or more portions of a bearingrail may be configured to be movable relative to one or more otherportion of the bearing rail. In one exemplary embodiment, a bearing railis divided into a first portion and a second portion movable relative toeach of the about a pivot point disposed therebetween. A person (e.g., auser, trainer, technician, etc.) can adjust the operationalcharacteristics of the treadmill (similar to the discussion of usingrunning surfaces having different curved profiles above) by merelyadjusting the relative position of the bearing rail portions. If theuser wants to achieve greater speeds, they may increase the incline ofthe front portion, while leaving the center and rear portions unchanged.If the user would like to alter the configuration of the treadmill tomore strongly encourage running on the balls of their feet, they mightincrease the incline of the front and rear portions from a higher radiusof curvature so that they collectively define a lower radius ofcurvature. Adjustments to the position of the bearing rails may beimparted using a crank, or other suitable device.

It is further contemplated that, because the treadmill 10 does notrequire an electric motor for operation, it is well suited for operationin an aquatic environment. For example, the treadmill 10 may be at leastpartially submerged in a pool, thereby providing added resistance due tohydrodynamic drag on a user and/or reducing footfall impact due to thebuoyancy of the user. Accordingly, a submerged embodiment of thetreadmill 10 may be used for training and/or rehabilitation purposes.Modifications may be made to the treadmill 10 for use in an aquaticenvironment. For example, the treadmill 10 may include sealed bearingsand components formed of corrosion-resistant materials (e.g., plastic,composite, stainless steel, brass, etc.) to extend its useful life.Further, the shape of the running surface 70 may also be modified tocompensate for the buoyancy of the user in water and to compensate forthe effects of salinity on buoyancy. For example, it is contemplatedthat the shape of the running surface 70 may be different for atreadmill 10 used in a freshwater environment and a highly salineenvironment.

A number of other devices, both mechanical and electrical, may be usedin conjunction with or cooperate with a treadmill according to thisdisclosure. FIG. 1, for example, shows a display 280 adapted tocalculate and display performance data relating to operation of thetreadmill according to an exemplary embodiment. The display 280 includesan independent power source (e.g., a battery) that provides for thedisplay 280 to be electrically-operative. The feedback and dataperformance analysis from the display may include, but are not limitedto, speed, time, distance, calories burned, heart rate, etc. Forexample, a the display may include a sensor that is responsive to theposition of a magnet on one of the running belt pulleys. The sensor isconfigured to recognize every time the magnet rotates past (e.g., movespast, crosses, etc.) a certain location. With this data, the display maycalculate the speed at which the user is running and then provide thisdata to them via a user interface. According to other exemplaryembodiments, other displays, cup holders, cargo nets, heart rate grips,arm exercisers, TV mounting devices, user worktops, and/or other devicesmay be incorporated into the treadmill.

As utilized herein, the terms “approximately,” “about,” “substantially,”and similar terms are intended to have a broad meaning in harmony withthe common and accepted usage by those of ordinary skill in the art towhich the subject matter of this disclosure pertains. It should beunderstood by those of skill in the art who review this disclosure thatthese terms are intended to allow a description of certain featuresdescribed and claimed without restricting the scope of these features tothe precise numerical ranges provided. Accordingly, these terms shouldbe interpreted as indicating that insubstantial or inconsequentialmodifications or alterations of the subject matter described and areconsidered to be within the scope of the disclosure.

It should be noted that the term “exemplary” as used herein to describevarious embodiments is intended to indicate that such embodiments arepossible examples, representations, and/or illustrations of possibleembodiments (and such term is not intended to connote that suchembodiments are necessarily extraordinary or superlative examples).

For the purpose of this disclosure, the term “coupled” means the joiningof two members directly or indirectly to one another. Such joining maybe stationary or moveable in nature. Such joining may be achieved withthe two members or the two members and any additional intermediatemembers being integrally formed as a single unitary body with oneanother or with the two members or the two members and any additionalintermediate members being attached to one another. Such joining may bepermanent in nature or may be removable or releasable in nature.

It should be noted that the orientation of various elements may differaccording to other exemplary embodiments, and that such variations areintended to be encompassed by the present disclosure.

It is important to note that the constructions and arrangements of themanual treadmill as shown in the various exemplary embodiments areillustrative only. Although only a few embodiments have been describedin detail in this disclosure, those skilled in the art who review thisdisclosure will readily appreciate that many modifications are possible(e.g., variations in sizes, dimensions, structures, shapes andproportions of the various elements, values of parameters, mountingarrangements, use of materials, colors, orientations, etc.) withoutmaterially departing from the novel teachings and advantages of thesubject matter recited in the claims. For example, elements shown asintegrally formed may be constructed of multiple parts or elements, theposition of elements may be reversed or otherwise varied, and the natureor number of discrete elements or positions may be altered or varied.The order or sequence of any process or method steps may be varied orre-sequenced according to alternative embodiments. Other substitutions,modifications, changes and omissions may also be made in the design,operating conditions and arrangement of the various exemplaryembodiments without departing from the scope of the present disclosure.

1. A manually operated treadmill comprising: a treadmill frame having afront end and a rear end opposite the front end; a front shaft rotatablycoupled to the treadmill frame at the front end; a rear shaft rotatablycoupled to the treadmill frame at the rear end; and a running beltincluding a curved running surface upon which a user of the treadmillmay run, wherein the running belt is disposed about the front and rearshafts such that force generated by the user causes rotation of thefront shaft and the rear shaft and also causes the running surface ofthe running belt to move from the front shaft toward the rear shaft;wherein the treadmill is configured to control the speed of the runningbelt to facilitate the maintenance of the contour of the curved runningsurface.
 2. The manually operated treadmill of claim 1, wherein thefront shaft is configured such that the speed of the running belt at thefront shaft is greater than the speed of the running belt at the rearshaft.
 3. The manually operated treadmill of claim 2, furthercomprising: a front pulley coupled to the front shaft; and a rear pulleycoupled to the rear shaft; wherein the running belt is supported by andcontacts the front and rear pulleys, wherein the radius of the frontpulley is greater than the radius of the rear pulley.
 4. The manuallyoperated treadmill of claim 3, wherein the difference between the radiusof the front pulley and the radius of the rear pulley is less thanapproximately 0.1 inches.
 5. The manually operated treadmill of claim 3,wherein the difference between the radius of the front pulley and theradius of the rear pulley is between approximately 0.005 and 0.035inches.
 6. The manually operated treadmill of claim 2, furthercomprising a braking system configured to slow rotation of the rearshaft resulting in the greater speed of the running belt at the frontshaft.
 7. The manually operated treadmill of claim 1, further comprisinga synchronizing system coupled to both the front and rear shafts,wherein the synchronizing system is configured to provide a force thatacts to resist differential rotation of the front and rear shafts. 8.The manually operated treadmill of claim 7, further comprising: a frontpulley coupled to the front shaft; a rear pulley coupled to the rearshaft, wherein the running belt contacts the front and rear pulleys;wherein the synchronizing system comprises a synchronizing belt coupledbetween the front and rear shafts, wherein tension in the synchronizingbelt provides the force which acts to resist differential rotation ofthe front and rear shafts.
 9. The manually operated treadmill of claim8, wherein the synchronizing system further comprises a frontsynchronizing pulley coupled to the front shaft and a rear synchronizingpulley coupled to the rear shaft, the synchronizing belt coupled betweenthe front and rear synchronizing pulleys.
 10. The manually operatedtreadmill of claim 7, wherein the synchronizing system comprises asynchronizing shaft having a front portion and a rear portion, whereinthe front portion interconnects with the front shaft and the rearportion interconnects with the rear shaft, and the simultaneouslyinterconnected front and rear portions and front and rear shafts providethe force which acts to resist differential rotation of the front andrear shafts.
 11. The manually operated treadmill of claim 7, wherein thesynchronizing system further comprises: a first gear including a toothedsurface, the first gear coupled to the front shaft; a second gearincluding a toothed surface, the second gear coupled to the rear shaft;a first threaded surface disposed on the front portion of thesynchronizing shaft, the first threaded surface engages the toothedsurface of the first gear; and a second threaded surface disposed on therear portion of the synchronizing shaft, the second threaded surfaceengages the toothed surface of the second gear; wherein thesimultaneously engaged front and rear threaded portions and toothedsurfaces provides the force which acts to resist differential rotationof the front and rear shafts.
 12. The manually operated treadmill ofclaim 1, wherein the treadmill is configured to prevent movement of therunning surface of the running belt in a direction from the rear shafttoward the front shaft.
 13. The manually operated treadmill of claim 1,further comprising a one-way bearing assembly coupled to at least one ofthe front shaft and the rear shaft, wherein the one-way bearing assemblyprevents rotation of at least one of the front shaft and the rear shaftin one direction and permits rotation of at least one of the front shaftand the rear shaft in the opposite direction to restrict rotation of therunning belt in a single direction.
 14. The manually operated treadmillof claim 1, further comprising a manual elevation adjustment systemconfigured to elevate the front end of the running belt, the manualelevation adjustment system comprising a hand crank that is rotated toraise and lower the front end of the running belt.
 15. The manuallyoperated treadmill of claim 1, wherein the curved running surfacecomprising at least a convex curved section and a concave curvedsection, wherein the concave curved section is located between the frontshaft and the convex curved section.
 16. A manually operated treadmillcomprising: a treadmill frame; a front support member rotatably coupledto the treadmill frame; a rear support member rotatably coupled to thetreadmill frame; a running belt including a curved running surface uponwhich a user of the treadmill may run, wherein the running belt issupported by the front support member and the rear support member,wherein the force generated by the user causes rotation of the frontsupport member and the rear support member and also causes the runningbelt to rotate relative to the treadmill frame; and a synchronizingsystem configured to cause the front support member and the rear supportmember to rotate at substantially the same speeds.
 17. The manuallyoperated treadmill of claim 16, further comprising: a front shaftrotatably coupled to the treadmill frame, wherein the front supportmember is coupled to the front shaft; and a rear shaft rotatably coupledto the treadmill frame, wherein the rear support member is coupled tothe rear shaft; wherein the synchronizing system comprises asynchronizing belt coupled between the front and rear shafts, whereintension in the synchronizing belt provides a force which acts to resistthe front and rear shafts from rotating at different speeds.
 18. Themanually operated treadmill of claim 17, wherein the synchronizingsystem further comprises a front synchronizing pulley coupled to thefront shaft and a rear synchronizing pulley coupled to the rear shaft,the synchronizing belt coupled between the front and rear synchronizingpulleys.
 19. The manually operated treadmill of claim 16, wherein thesynchronizing system comprises a synchronizing shaft having a frontportion and a rear portion, wherein the front portion interconnects withthe front support member and the rear portion interconnects with therear support member, and further wherein the simultaneouslyinterconnected front and rear portions and front and rear supportmembers provides the force which acts to resist the front and rearsupport members from rotating at different speeds.
 20. The manuallyoperated treadmill of claim 19, wherein the synchronizing systemcomprises: a first gear including a toothed surface, the first gearcoupled to the front support member; a second gear including a toothedsurface, the second gear coupled to the rear support member; a firstthreaded surface disposed on the front portion of the synchronizingshaft, the first threaded surface engages the toothed surface of thefirst gear; and a second threaded surface disposed on the rear portionof the synchronizing shaft, the second threaded surface engages thetoothed surface of the second gear; wherein the simultaneously engagedfront and rear threaded portions and toothed surfaces provides the forcewhich acts to resist the front and rear support members from rotating atdifferent speeds.
 21. The manually operated treadmill of claim 16,wherein the front support member is configured such that the speed ofthe running belt at the front support member is greater than the speedof the running belt at the rear support member.
 22. The manuallyoperated treadmill of claim 21, wherein the front support membercomprises a front pulley and the rear support member comprises a rearpulley, wherein the running belt is disposed around and contacts thefront and rear pulleys, wherein the radius of the front pulley isgreater than the radius of the rear pulley resulting in the greaterspeed of the running belt at the front support.
 23. A manually operatedtreadmill comprising: a treadmill frame; a front shaft rotatably coupledto the treadmill frame; a rear shaft rotatably coupled to the treadmillframe; a running belt including a contoured running surface upon which auser of the treadmill may run, wherein the running belt is disposedabout the front and rear shafts such that force generated by the usercauses rotation of the front shaft and the rear shaft and also causesthe running belt to rotate about the front shaft and the rear shaftwithout the rotation of the running belt being generated by a motor; anda one-way bearing assembly configured to prevent rotation of the runningsurface of the running belt in one direction.
 24. The manually operatedtreadmill of claim 23, wherein the one-way bearing assembly is rotatablycoupled to the rear shaft and coupled to the treadmill frame.
 25. Themanually operated treadmill of claim 23, further comprising: at leastone track supported by the treadmill frame, at least a portion of the atleast one track substantially replicating at least a portion of thecontoured running surface; and a plurality of roller assembliessupporting the running belt, the plurality of roller assemblies beingmovably coupled to at least a portion of the at least one track so thatthe running belt may rotate relative to the at least one track and willfollow a relative contour of at least a portion of the contoured runningsurface.
 26. The manually operated treadmill of claim 23, furthercomprising: at least one magnet supported by one of the treadmill frameand the running belt and the other of the treadmill frame and therunning belt being magnetically attracted to the at least one magnetadjacent to the running surface so that the running belt substantiallyfollows a contour of the contoured running surface.
 27. A manuallyoperated treadmill comprising: a treadmill frame; a running beltincluding a running surface upon which a user of the treadmill may run;a front support member rotatably coupled to the treadmill frame, thefront support member comprising the forwardmost support for the runningbelt; and a rear support member rotatably coupled to the treadmillframe, the rear support member comprising the rearwardmost support forthe running belt; wherein the running surface comprises at least in parta complex curve located intermediate the front support member and therear support member and incorporating a minimum of two geometricconfigurations.